TP-5606 6/023-2 Scheduled Maintenance
FUEL SYSTEM
Check the fuel level X........................
Fill fuel tank X...............................
Remove sediment from fuel tank X.............
Replace the fuel filter element X X.......................... ....................
(Break-in Period)
Remove sediment from the fuel/water
separator, if equipped X X................................ ................................
(Break-in Period) (Replace
element at
600 hours)
Check the injection timing** X...............................................................
Check governor operation and adjust
as necessary** X.........................................................................
Check the injection spray condition** X.......................................................
LUBRICATION SYSTEM
Check the oil level in crankcase X..............
Replace the oil in crankcase* X X........................... .........
(Break-in Period)
Replace the lube oil filter element* X X....................... .........
(Break-in Period)
COOLING SYSTEM
Check coolant level X........................
Adjust the tension of water pump V-belt X X.................. .........
(Break-in Period)
Change coolant X..........................................................................
Clean radiator fins, inspect hoses X...................................
INTAKE/EXHAUST SYSTEM
Replace the air cleaner element* X...............................................
Clean the breather pipe* X...........................................
Inspect the complete exhaust system and components ** X......................................
ELECTRICAL SYSTEM
Verify proper operation of gauges (if equipped) X.
Check the electrolyte level in the battery X......
Check the electrical connections X........................
Check the battery specific gravity X...................................
Adjust battery charging alternator V-belt X X.................. .........
(Break-in Period)
CYLINDER HEAD
Check for leakage of water and oil X X............ ........
Retighten all major nuts and bolts X X....................... ................................
(Break-in Period)
Check mounting bolts and vibro mounts
for tightness X...............................................................
Retighten the cylinder head bolts** X.........................................................
Adjust intake and exhaust valve clearance** X.....................................
GENERATOR
Blow dust out of generator* X................................................................
Clean slip rings and inspect brushes (Single-phase units only)** X................................
Perform Service at Intervals Indicated (X)
Before
Each
Start-up
Every 50
Hours or
1 Month
Every 100
Hours or
3 Months
Every 500
Hours or
Yearly
Every 300
Hours or
6 Months
* Service more frequently if operated in dusty areas.
** Should be performed by an authorized Kohler service dealer/distributor.