Specifi cations
10
62 690 02 Rev. DKohlerEngines.com
CLEARANCE SPECIFICATIONS
3
CV940 CV960 CV980 CV1000
Cylinder Bore
I.D.
New
Max. Wear Limit
Max. Taper
Max. Out-of-Round
90.000/90.025 mm (3.543/3.544 in.)
90.075 mm (3.546 in.)
0.013 mm (0.00051 in.)
0.013 mm (0.00051 in.)
Cylinder Head
Max. Out-of-Flatness 0.076 mm (0.003 in.)
Governor
Governor Cross Shaft-to-Crankcase Running Clearance 0.025/0.087 mm (0.0009/0.0034 in.)
Cross Shaft O.D.
New
Max. Wear Limit
7.963/8.000 mm (0.3135/.3149 in.)
7.936 mm (0.3124 in.)
Governor Gear Shaft-to-Governor Gear Running Clearance 0.070/0.160 mm (0.0027/0.0063 in.)
Gear Shaft O.D.
New
Max. Wear Limit
5.990/6.000 mm (0.2358/0.2362 in.)
5.977 mm (0.2353 in.)
Ignition
Spark Plug Gap 0.76 mm (0.030 in.)
Module Air Gap 0.28/0.33 mm (0.011/0.013 in.)
Piston, Piston Rings, and Piston Pin
Piston-to-Piston Pin Running Clearance 0.006/0.018 mm (0.0002/0.0007 in.)
Pin Bore I.D.
New
Max. Wear Limit
19.006/17.013 mm (0.7482/0.7485 in.)
19.025 mm (0.7490 in.)
Pin O.D.
New
Max. Wear Limit
18.995/19.000 mm (0.7478/0.7480 in.)
18.994 mm (0.7478 in.)
Top Compression Ring-to-Groove Side Clearance 0.04/0.08 mm (0.0015/0.0031 in.)
Middle Compression Ring-to-Groove Side Clearance 0.04/0.08 mm (0.0015/0.0031 in.)
Oil Control Ring-to-Groove Side Clearance 0.03/0.19 mm (0.0011/0.0074 in.)
Top and Center Compression Ring End Gap
New Bore
Used Bore (max.)
0.30/0.55 mm (0.011/0.021 in.)
0.94 mm (0.037 in.)
Thrust Face O.D.
7
New
Max. Wear Limit
89.953/89.967 mm (3.5414/3.5420 in.)
89.925 mm (3.540 in.)
Piston Thrust Face-to-Cylinder Bore
7
Running Clearance
New 0.033/0.071 mm (0.0013/0.0028 in.)
3
Values are in Metric units. Values in parentheses are English equivalents.
7
Measure 11 mm (0.433 in.) above bottom of piston skirt at right angles to piston pin.