KYMCO ZING 150 - Troubleshooting (Starter Motor)

17. STARTING SYSTEM
17
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1
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The removal of starter motor can be accomplished with the engine installed in the frame.
• Refer to Section 8-3 for the removal of starter clutch.
• When connecting the starting system wires, connect them securely to avoid hard starting due to
poor connection.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Starter motor brush length  8.5
TORQUE VALUES SPECIAL TOOLS
Starter motor bolt 0.3～0.4kg-m Flywheel puller
Starter clutch lock nut 1.2kg-m Flywheel holder
TROUBLESHOOTING
Starter motor won‘t turn Lack of power
• Fuse burned out • Weak battery
• Weak battery • Loose wire or connection
• Faulty ignition switch • Foreign matter stuck in starter motor or gear
• Faulty starter clutch
• Faulty starter relay Starter motor rotates but engine does
• Poorly connected, broken or shorted wire
not start
• Faulty starter motor • Faulty starter clutch
• Reverse rotation of starter motor
• Weak battery
STARTING SYSTEM DIAGRAM ........... 17-0 STARTER MOTOR ...............................17-2
SERVICE INFORMATION ...................... 17-1 STARTER RELAY ................................17-5
TROUBLESHOOTING ............................. 17-1