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General| Ignition | CDI |
|---|---|
| Front Suspension | Telescopic fork |
| Bore x Stroke | 57.4 mm x 57.8 mm |
| Starting System | Electric starter |
| Transmission | 5-speed |
| Rear Suspension | Dual shock absorbers |
| Front Brake | Disc |
| Rear Brake | Drum |
Important safety and procedural guidelines for servicing the motorcycle.
Specific torque settings for important fasteners throughout the motorcycle.
Schematic representation of the motorcycle's electrical system wiring.
Diagnostic guides for common problems like starting issues and poor performance.
Periodic maintenance schedule outlining required inspections and service intervals.
Steps for inspecting and adjusting valve clearance on a cold engine.
Procedure for checking ignition timing using a timing light.
Steps for measuring cylinder compression and interpreting results.
Diagnostic information for common lubrication system issues like low oil level.
Procedures for checking oil level, changing engine oil, and cleaning the oil filter screen.
Detailed steps for removal, disassembly, inspection, assembly, and installation of the oil pump.
Disassembly and inspection of carburetor's float system and accelerating pump.
Method for measuring and adjusting the carburetor's float level.
Detailed step-by-step procedure for removing the engine from the motorcycle.
Procedure for installing the engine back into the motorcycle frame.
Procedure for removing the cylinder head from the engine block.
Steps for disassembling the cylinder head, including valve components.
Checking cylinder head for cracks, warpage, and valve spring free length.
Inspection of valves and valve guides, including stem O.D. measurement.
Procedure for removing old and installing new valve guides.
Inspecting valve seats and procedures for refacing or grinding.
Detailed steps for grinding valve seats using various cutters.
Procedure for assembling the cylinder head with valves, springs, and seals.
Steps for installing the assembled cylinder head onto the engine cylinder.
Final adjustment of valve clearance after cylinder head installation.
Procedure for removing the cylinder from the engine block.
Procedure for removing the piston from the cylinder.
Checking piston rings, measuring ring-to-groove clearance and end gap.
Inspecting cylinder bore for wear, measuring I.D., roundness, and cylindricity.
Procedure for installing piston rings onto the piston correctly.
Steps for installing the cylinder over the piston and onto the crankcase.
Steps for removing the left crankcase cover and the generator.
Procedure for removing the camshaft and measuring its lobe height.
Steps for installing the camshaft, aligning timing marks.
Detailed steps for removing the clutch assembly.
Steps for installing the gear shift cam stopper, cam, and spindle.
Procedure for installing clutch components like friction disks and plates.
Procedure for removing the front forks from the motorcycle.
Steps for disassembling the front fork components.
Procedure for assembling the front fork with new seals and oil.
Steps for installing the front fork tubes into the triple tree.
Procedure for changing brake fluid and bleeding air from the system.
Method for bleeding air from the hydraulic brake system.
Procedure for replacing brake pads and inspecting the brake disk.
Steps for disassembling the brake master cylinder.
Procedure for assembling the brake master cylinder.
Steps for disassembling the brake caliper pistons and seals.
Procedure for assembling the brake caliper.
Steps for installing the brake caliper onto the front fork.
Tests for ignition coil continuity and performance.
Diagnostic guide for charging system issues like no power or low power.
Testing the charging system performance with a battery and voltmeter.
Diagnostic guide for starter motor issues like not turning or poor rotation.
Procedure for removing the starter motor.
Steps for disassembling the starter motor.
Checking starter motor commutator, brushes, and bearings.
Procedure for assembling the starter motor.
Diagnosing issues with lights not coming on or dimming.
Checking continuity of front stop, rear stop, turn signal, and headlight switches.
Diagnostic guide for emission control system issues.
Procedures for testing the evaporative emission control system's leakage.
Procedure for adjusting carburetor idle speed and pilot screw.
Procedure for testing and adjusting exhaust emissions.
Diagnostic guide for exhaust emission control system issues.
