KYMCO ZING 150 - Engine Removal

5. ENGINE REMOVAL/INSTALLATION
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ENGINE REMOVAL
Remove the right and left decorative covers
under the fuel tank.
Remove the carburetor. (Refer to 4-3.)
Disconnect the clutch cable.
Disconnect the oil cooler oil pipes.
Remove the crankcase breather.
Disconnect the secondary air reed valve inlet
pipe.
Remove the two exhaust muffler joint lock
nuts.
Remove the two socket hex bolts attaching
the rear foot rests.
Remove the exhaust muffler hanger lock bolt
and exhaust muffler.
Remove the spark plug cap.
Disconnect the fuel tube from the auto fuel
valve.
Disconnect the A.C. generator wire
connector.
Remove the starter motor wire.
Remove the two bolts attaching the left rear
crankcase cover and remove the rear
crankcase cover.
Remove the two bolts attaching the drive
gear set plate and the set plate.
Remove the drive gear and chain.
Remove the gear shift lever bolt and gear
shift lever.
Remove the three bolts attaching the engine
front bracket and the bracket.
Remove the two engine hanger bolts and the
hanger.
Remove the two bolts attaching the engine
rear bracket.
Remove the rear fork pivot nut and then
remove the rear fork pivot and rear bracket.
Remove the engine from left to right.
Generator Wire Connector
Drive Gear
Hanger
Rear Crankcase Cover
Clutch Cable
Starter Motor Wire
•
Drain the engine oil before engine
removal.
• The exhaust muffler temperature is
extremely high. Remove it when the
engine is cold.
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Rear Fork Pivot Nut
Rear Bracket
Front Bracket
Lock N
uts
Drive Chain
Set Plate
Bolt
Bolts
Rear Foot
Rest
Exhaust Muffler
Joint
Socket Hex
Bolts
Oil Bolt