KYMCO ZING 150 - Page 55

5. ENGINE REMOVAL/INSTALLATION
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SERVICE INFORMATION
GENERAL INSTRUCTIONS
• A engine stand or floor jack is required to support and maneuver the engine.
• The following parts can be serviced with the engine installed in the frame:
 Cylinder head/valves (Section 6)
 Cylinder/piston (Section 7)
 Starter motor/generator/left crankcase cover/starter clutch/camshaft (Section 8)
 Clutch/gear shift mechanism (Section 9)
• When removing and installing the engine, do not use a hammer or screw driver to strike or pry the
engine.
• Do not damage the crankcase mating surfaces and clean off all gasket materials from the mating
surfaces.
• After crankcase assembly, check that the transmission system operates smoothly.
• After engine installation, start the engine and check that the lubrication system is normal.
Engine oil capacity:
At disassembly : 1.1 liter
At change : 1.0 liter
TORQUE VALUES
Engine bracket bolt 2.0～2.5kg-m
Drive gear lock bolt 0.8～1.2kg-m
Exhaust muffler hanger lock bolt 2.4～3.0kg-m
Rear fork pivot nut 5.5～6.5kg-m
Exhaust muffler joint lock nut 0.8～1.2kg-m
SERVICE INFORMATION .......................................................................................................5-1
ENGINE REMOVAL .................................................................................................................5-2
ENGINE INSTALLATION ........................................................................................................5-3