KYMCO ZING 150 - Camshaft Installation

8. STARTER MOTOR/GENERATOR/LEFT CRANK-
CASE COVER/STARTER CLUTCH/CAMSHAFT
8
-
5
Remove the push rod holder bolt.
Remove the push rod holder.
Check the bearing push rod for proper
operation.
Check the bearing push rod and O-ring for
wear or damage.
Installation
Install the bearing push rod by pressing it in
squarely and then tighten the bolt.
CAMSHAFT INSTALLATION
Install the cam by aligning the punch mark
on the cam with the punch mark on the
timing gear.
Install the washer, camshaft, spring and
camshaft set piece and then tighten the bolt.
Torque: 0.8～1.2kg-m
STARTER GEAR INSTALLATION
Install the starter gear and set plate and then
tighten the bolt.
Torque: 0.8～1.2kg-m
GENERATOR INSTALLATION
Install the generator flywheel. Hold the
flywheel with a flywheel holder and tighten
the flywheel lock bolt.
Torque: 4.0～5.2kg-m
Special Tool
Flywheel Holder
Flywheel Holder
Punch
Marks
Push the
rod into
holder
O
-
ring
Make sure to install the two aluminum
washers.
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•
Install the flywheel by aligning the
groove in the flywheel with the key on
the crankshaft.
• When installing, be careful not to
damage the starter clutch rollers.
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Timing Gear
Set Piece
Camshaft
Cam Gear
Spring
Set Plate
Lock Bolt
Starter Gear