KYMCO ZING 150 - Installation (Gear Shift)

9. CLUTCH/GEAR SHIFT MECHANISM
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7
Installation
Install the gear shift cam stopper and spring.
Tighten the 6mm lock bolt.
Torque: 0.8～1.2kg-m
Install the set pin into the transmission drum
hole.
Install the gear shift cam, aligning the pin
hole in the gear shift cam with the set pin.
Then, tighten the bolt.
Torque: 0.8～1.2kg-m
Install the gear shift spindle and washer.
During installation, make sure that the return
spring aligns with the crankcase tab.
Install the oil pump body and insert the pump
shaft.
Install the balance shaft drive gear and
woodruff key onto the crankshaft.
Install the balance shaft driven gear and
woodruff key onto the balance shaft.
Gear Shift Cam Stopper
Gear Shift Spindle
Set pin
Spring
Return Spring
•
After the gear shift cam is installed, put
the stopper in the gear shift cam groove
and tighten the stopper bolt.
• Rotate the transmission drum to make
sure that the stopper operates properly.
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Be sure to align the punch marks on the
drive and driven gears before installing
the woodruff key onto the balance shaft.
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Driven Gear
Drive Gear
Pump Shaft