KYMCO ZING 150 - Page 86

9. CLUTCH/GEAR SHIFT MECHANISM
9
-
1
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The clutch and gear shift mechanism can be serviced in the frame.
• Install the clutch plates in the same chamfer direction.
• Install the thrust washer with the chamfer facing up and the flat facing down.
SPECIFICATIONS
Item
Standard (mm)
Service Limit (mm)
Clutch spring free length 35.5 34.2
Clutch friction disk thickness 2.8～2.9 2.5
Clutch plate bending 0～0.1 0.2
Clutch outer I.D. 111～111.5 112.5
O.D. 29.70～29.85 29.66
Clutch outer guide
I.D. 30.0～30.021 30.40
TORQUE VALUES
Clutch center lock bolt 0.8～1.2kg-m
SPECIAL TOOLS
Universal holder 5008405
Pliers (open)
SERVICE INFORMATION .................................................................................................... 9-1
TROUBLESHOOTING ........................................................................................................... 9-2
RIGHT CRANKCASE COVER REMOVAL ......................................................................... 9-3
CLUTCH REMOVAL ............................................................................................................. 9-3
RIGHT CRANKCASE COVER INSTALLATION ................................................................ 9-9