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Lennox XP19-024

Lennox XP19-024
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Page 1
© 2005 Lennox Industries Inc.
Corp. 0510−L4
XP19
Service Literature
Revised 06−2008
XP19 SERIES UNITS
The XP19 is a high efficiency residential split−system heat
pump unit, which features a two−step scroll compressor
and R410A refrigerant. XP19 units are available in 2, 3 , 4
and 5 ton sizes. The series is designed for use with an ex-
pansion valve only (approved for use with R410A) in the in-
door unit. This manual is divided into sections which dis-
cuss the major components, refrigerant system, charging
procedure, maintenance and operation sequence.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are
subject to change.
CAUTION
Physical contact with metal edges and corners while
applying excessive force or rapid motion can result
in personal injury. Be aware of, and use caution when
working nearby these areas during installation or
while servicing this equipment.
CAUTION
To prevent personal injury, or damage to panels, unit
or structure, be sure to observe the following:
While installing or servicing this unit, carefully stow
all removed panels out of the way, so that the panels
will not cause injury to personnel, nor cause damage
to objects or structures nearby, nor will the panels be
subjected to damage (e.g., being bent or scratched).
While handling or stowing the panels, consider any
weather conditions, especially windy conditions,
that may cause panels to be blown around and bat-
tered.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person-
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.
DANGER
Shock Hazard
Remove all power at disconnect be-
fore removing access panel.
XP19 units use single-pole contac-
tors. Potential exists for electrical
shock resulting in injury or death.
Line voltage exists at all components
(even when unit is not in operation).
Table of Contents
General 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications / Electrical Data 2. . . . . . . . . . . . . . . . . .
I Application 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
II Unit Components 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
III Refrigerant System 18. . . . . . . . . . . . . . . . . . . . . . . . . .
IV Charging 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
V Service and Recovery 24. . . . . . . . . . . . . . . . . . . . . . . .
VI Maintenance 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VIIBrazing Procedure 24. . . . . . . . . . . . . . . . . . . . . . . . . .
VIII Diagrams and Operating Sequence 25. . . . . . . . . .
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Lennox XP19-024 Specifications

General IconGeneral
BrandLennox
ModelXP19-024
CategoryHeat Pump
LanguageEnglish

Summary

XP19 Series Units Overview

XP19 Unit Specifications

General Specifications Data

Details nominal tonnage, connections, and refrigerant charge for XP19 units.

Electrical Data and Ratings

Provides line voltage, overcurrent protection, and circuit ampacity for XP19 models.

Optional Accessories

Lists optional accessories available for the XP19 series units.

Application and Unit Components

System Matchup Requirements

Ensures proper system matching for warranty and operation, referencing Engineering Handbook.

Access Panel Removal and Installation

Procedure for removing and reinstalling the main access panel.

Louvered Panel Removal and Installation

Detailed steps for safely removing and installing louvered panels.

XP19 Component Identification

Parts Arrangement Diagram

Illustrates the layout of major components in the XP19 unit.

Two-Stage Scroll Compressor Details

Explains the design and operation of the two-stage scroll compressor.

Electrostatic Discharge (ESD) Precautions

Two-Stage Scroll Compressor Operation

Scroll Compressor Mechanics

Details how a scroll compressor compresses gas through orbiting scrolls.

Two-Stage Modulation Explained

Describes how bypass ports and a slider ring enable two-stage operation.

Compressor Capacity Operational Check

Confirming Low to High Capacity Operation

Procedure to verify compressor capacity stages using a thermostat and gauges.

Compressor Solenoid and Resistance Checks

Confirming DC Voltage Output

Verifies 24VDC signal from LSOM to the compressor solenoid plug.

Confirming Solenoid Resistance

Checks the internal unloader solenoid resistance for proper operation.

XP19 Unit Components and Operation

Solenoid and Contactor Components

Details bad/good solenoid checks and the function of the contactor.

Pressure Switches and Capacitors

Explains low/high pressure switches and compressor capacitor.

Variable Speed Condenser Fan Motor

Describes the operation and internal workings of the variable speed fan motor.

Condenser Fan Motor Power and Start-Up

Initial Power Up Procedures

Guidelines for applying line voltage and capacitor discharge safety.

Motor Start-Up Sequence

Details normal motor rocking, soft-start, and shutdown features.

Fan Motor Troubleshooting Guide

Steps to diagnose issues with the variable speed condenser fan motor.

XP19 System Filters and Checks

Condenser Fan Motor Replacement

Instructions for replacing the condenser fan motor.

G-Filter Drier Functionality

Describes the filter drier's role in removing moisture and foreign matter.

Moisture, Acid, and Foreign Matter Checks

Procedures for checking system dryness, acid, and foreign matter.

Accumulator Functionality

Explains the purpose of the accumulator in trapping liquid refrigerant.

Lennox System Operation Monitor (LSOM) Details

LSOM Overview and LED Functions

Describes the LSOM module, its LEDs, and troubleshooting indications.

LSOM Thermostat and Solenoid Connections

Explains connections for thermostat (Y2, L) and DC solenoid.

LSOM Installation Verification and Reset

Procedures for verifying LSOM installation and resetting alert codes.

LSOM LED Troubleshooting Codes

LSOM Status LED Codes

Details codes for Power, System Check, and Abnormal Conditions.

LSOM Fault and Lockout Codes

Explains fault and lockout codes for pressure, temperature, and electrical issues.

Defrost System Operation and Controls

Defrost Control Board Overview

Details the defrost control board, its components, and diagnostic LEDs.

Pressure Switch and Lockout Features

Explains pressure switch connections and the 5-strike lockout feature.

Defrost System Sensors

Describes the ambient, coil, and discharge sensors and their resistance values.

Defrost Sensor Details and Locations

Sensor Resistance Charts

Provides resistance values for ambient, coil, and discharge sensors at various temperatures.

Sensor Location Guide

Illustrates the physical placement of ambient, coil, and discharge sensors.

Sensor Fault Conditions

Explains how ambient, coil, and discharge sensors detect faults and potential lockouts.

Defrost Cycle Actuation and Testing

Defrost Actuation and Termination

Details how defrost cycles are initiated, controlled, and terminated.

Defrost Test Mode Operation

Procedure for initiating and performing defrost test cycles.

Defrost Board Diagnostic Codes

Explains how to interpret diagnostic LEDs for fault conditions.

Defrost System Test Mode and Diagnostics

Test Mode Activation and Logic

Details how to activate test mode and its impact on unit operation.

Defrost Board Diagnostic Flowchart

Provides a flowchart for understanding defrost board test mode operations.

Defrost Control Board Calibration

Calibration Mode Sequence Overview

Diagram illustrating the sequence of events for board calibration.

Defrost Mode Initiation and Termination

Details how defrost cycles are initiated based on frost or time.

Defrost Control Board Fault Codes

Diagnostic LED Status and Troubleshooting

Explains LED states and their corresponding causes and solutions.

Fault and Lockout Code Explanations

Details specific fault and lockout codes for pressure and sensor issues.

Refrigerant System Components and Connections

Crankcase Heater and Thermostat

Describes the crankcase heater and its controlling thermostat.

Refrigerant Piping and Gauge Manifold

Details refrigerant line sets and gauge manifold connections for charging.

Service Valve Operation and Torque

Service Valve Access and Torque

Instructions for accessing Schrader ports and torque specifications for components.

Liquid and Vapor Line Service Valves

Details the operation and front-seating of liquid and vapor line service valves.

System Charging and Leak Testing

Refrigerant Charge Adjustment

Guidelines for adjusting R410A refrigerant charge based on line set length.

Leak Testing Procedures

Steps for leak testing the system using nitrogen and R410A.

System Evacuation Process

Procedure for evacuating the system to remove noncondensables and moisture.

Refrigerant Charging Methods

Weighing In Charge Procedure

Method for weighing in refrigerant charge, especially in cool weather.

Subcooling Method for Charging

Procedure for charging the unit using the subcooling method.

Charging Pressure and Approach Methods

Normal Operating Pressures Guide

Provides normal operating pressures for heating and cooling stages.

Approach Method for Charging Verification

Method to verify unit charge by comparing ambient and liquid line temperatures.

R410 A Temperature-Pressure Chart

Service, Recovery, and Maintenance

Service and Recovery Precautions

Guidelines for system service, recovery, and preventing moisture ingress.

Routine Maintenance Checks

Lists essential maintenance checks for the outdoor unit at the start of each season.

Brazing Procedures and Safety

Wiring Diagram and Operating Sequence

XP19 Heat Pump Wiring Diagram

Schematic showing electrical connections for the XP19 heat pump outdoor unit.

Unit Component Identification

Labels key components and their terminal connections on the wiring diagram.

XP19 Sequence of Operation

Cooling Mode Operation Details

Details first and second stage cooling operation, including capacity modulation.

Heating Mode Operation Details

Explains low and high capacity heating stages based on ambient temperature.

Defrost Mode Operation Details

Describes how the system operates during a defrost cycle.

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