Levitronix BPS-i30 User Manual

User Manual for BPS-i30
www.levitronix.com
PL-4042-00, Rev05, DCO# 21-057
2
Table of Contents
1 SAFETY PRECAUTIONS........................................................................................................................................................................3
2 SPECIFICATIONS ...................................................................................................................................................................................4
2.1 Specification of Components .........................................................................................................................................................4
2.2 System Overview and General Specification ................................................................................................................................6
2.2.1 System Configuration for Stand-Alone Model ................................................................................................................................................... 6
2.2.2 System Configuration for EasyConnect Model .................................................................................................................................................. 6
2.2.3 System Configuration for OEM Models ............................................................................................................................................................. 7
2.2.4 System Configuration for OEM ATEX / IECEx Models ..................................................................................................................................... 8
2.3 General Environmental Conditions................................................................................................................................................9
2.4 Pressure-Flow Curves .................................................................................................................................................................10
2.5 Maximum Static Pressure for Pump Heads ................................................................................................................................11
2.6 Basic Dimensions of Main Components .....................................................................................................................................11
3 ENGINEERING INFORMATION ...........................................................................................................................................................15
3.1 Sealing and Material Concept .....................................................................................................................................................15
3.2 Power Supply and Consumption .................................................................................................................................................16
3.2.1 Power Consumption......................................................................................................................................................................................... 16
3.2.1 Inrush Current .................................................................................................................................................................................................. 17
3.2.2 Evaluation of Power Supplies .......................................................................................................................................................................... 17
3.3 Temperature Monitoring ..............................................................................................................................................................17
3.4 Thermal Management ..................................................................................................................................................................17
3.5 Hydraulic Circuit Design ..............................................................................................................................................................21
4 INSTALLATION .....................................................................................................................................................................................22
4.1 Electrical Installation of Stand-Alone Model................................................................................................................................22
4.1.1 Overview Electrical Schematics of Stand-Alone Driver Interface.................................................................................................................... 23
4.1.2 Installation Instructions of Power Supply ......................................................................................................................................................... 24
4.1.3 Installation PLC Interface Signals .................................................................................................................................................................... 24
4.2 Electrical Installation of EasyConnect Model ..............................................................................................................................25
4.2.1 Overview of Connections and Designations .................................................................................................................................................... 25
4.2.2 Overview Electrical Schematics of Driver Interface......................................................................................................................................... 27
4.2.3 Installation Instructions for Power Supply........................................................................................................................................................ 28
4.2.4 Installation PLC Interface Signals .................................................................................................................................................................... 28
4.2.5 Installation of RS485 Interface......................................................................................................................................................................... 28
4.2.6 Installation of RS485 Fieldbus Multi-Pump System Arrays ............................................................................................................................. 29
4.2.7 Installation of Fieldbus for Serial Pumping ...................................................................................................................................................... 29
4.3 Electrical Installation of OEM Model............................................................................................................................................30
4.3.1 Overview Wire Designation of Driver Cable .................................................................................................................................................... 30
4.3.2 Overview Electrical Schematics of Driver Interface......................................................................................................................................... 31
4.3.3 Installation Instructions for Power Supply........................................................................................................................................................ 32
4.3.4 Installation PLC Interface Signals .................................................................................................................................................................... 32
4.3.5 Installation of RS485 Interface......................................................................................................................................................................... 32
4.3.6 Installation of RS485 Fieldbus Multi-Pump System Arrays ............................................................................................................................. 33
4.4 Mechanical Installation – General Instructions ...........................................................................................................................33
4.5 Mechanical Installation of Stand-Alone and EasyConnect Model ..............................................................................................34
4.6 Mechanical Installation of OEM Model ........................................................................................................................................34
4.6.1 Mechanical Installation of Water Cooling Module ........................................................................................................................................... 34
5 OPERATION ..........................................................................................................................................................................................35
5.1 Operation of Stand-Alone Model .................................................................................................................................................35
5.1.1 Manual Operation ............................................................................................................................................................................................ 35
5.1.2 Operation with PLC .......................................................................................................................................................................................... 35
5.1.3 Extended Menu Functions ............................................................................................................................................................................... 35
5.1.4 Detailed State Diagram .................................................................................................................................................................................... 36
5.2 Operation of EasyConnect and OEM Model ...............................................................................................................................38
5.2.1 Operation with PLC .......................................................................................................................................................................................... 38
5.2.2 Operation with Fieldbus (RS485)..................................................................................................................................................................... 39
5.2.3 Operation with User Panel LUI-B.1.................................................................................................................................................................. 39
5.2.4 Operation for Serial Pumping. ......................................................................................................................................................................... 39
5.3 Operation for ATEX / IECEx Application .....................................................................................................................................40
6 INSPECTION AND MAINTENANCE ....................................................................................................................................................41
6.1 Replacement Interval of the Impeller...........................................................................................................................................41
6.2 Impeller Replacement Procedure ................................................................................................................................................41
6.2.1 Preparation....................................................................................................................................................................................................... 41
6.2.2 Instructions for Replacement ........................................................................................................................................................................... 42
7 TROUBLESHOOTING ..........................................................................................................................................................................43
7.1 Trouble Shooting with Stand-Alone Model ..................................................................................................................................43
7.2 Trouble Shooting with EasyConnect and OEM Models .............................................................................................................43
7.2.1 Troubleshooting for Operation with Driver ....................................................................................................................................................... 43
7.2.2 Troubleshooting with Levitronix
®
Service Software ......................................................................................................................................... 43
7.2.3 Troubleshooting with User Panel LUI-B.1 ....................................................................................................................................................... 43
8 TECHNICAL SUPPORT ........................................................................................................................................................................43
9 APPENDIX .............................................................................................................................................................................................44
9.1 Regulatory Status.........................................................................................................................................................................44
9.1.1 CE Marking ...................................................................................................................................................................................................... 44
9.1.2 ATEX / IECEx Certification and Marking ......................................................................................................................................................... 44
9.1.3 Disposal of Equipment – WEEE Directive 2012/19/EU ................................................................................................................................... 44
9.2 Symbols and Signal Words..........................................................................................................................................................45

Levitronix BPS-i30 Specifications

General

Brand	Levitronix
Model	BPS-i30
Category	Water Pump
Language	English