Levitronix BPS-i30 User Manual

User Manual for BPS-i30
www.levitronix.com
PL-4042-00, Rev05, DCO# 21-057
5
System Name
Article #
Pump Head
Driver
Note
BPS-i30.1 / 13 / 7
100-90831 / 91209 / 91187
LPP-30.1 / 3 / 6
2
IPD-30.1-50-01 / 03 / 04
OEM - Epoxy coated driver, 5 m PVC cable with open wires, PTFE pump head.
BPS-i30.2 / 14 / 8
100-90832 / 91214 / 91189
LPP-30.1 / 3 / 6
2
IPD-30.2-50-01 / 03 / 04
OEM - ETFE coated driver, 5 m FEP cable with open wires, PTFE pump head.
BPS-i30.20 / 21 / 22
100-91362 / 91363 / 91364
LPP-30.1 / 3 / 6
2
IPD-30.12-50-01 / 03 / 04
OEM/ATEX - ETFE coated driver, 5 m FEP cable open wires, PTFE pump head.
BPS-i30.3 / 15 / 9
100-91022 / 91215 / 91188
LPP-30.1 / 3 / 6
2
IPD-30.3-01 / 03 / 04
1
EasyConnect - Epoxy coated driver with interface connectors, PTFE pump head.
BPS-i30.4 / 16 / 10
100-91023 / 91216 / 91210
LPP-30.1 / 3 / 6
2
IPD-30.4-01 / 03 / 04
1
EasyConnect - ETFE coated driver with interface connectors, PTFE pump head.
BPS-i30.5 / 17 / 11
100-90987 / 91217 / 91211
LPP-30.1 / 3 / 6
2
IPD-30.5-01 / 03 / 04
1
Stand-Alone - Epoxy coated driver with integrated user panel, PTFE pump head.
Table 1: Standard system configurations
Note 1: Mounting Base Plate MBP-i30.1 included. Note 2: LPP-30.1 is “Standard”, LPP-30.3 is “High Pressure” and LPP-30.6 is “High Flow” pump head.
Pos.
Component
Article Name
Article #
Characteristics
Value / Feature
1a
1b
1c
Pump Head
LPP-30.1 (Standard)
LPP-30.3 (High Pressure)
LPP-30.6 (High Flow)
100-90828
100-91213
100-91315
Impeller/Hous./O-Ring
In-/Outlet Fittings
PTFE / PTFE / FFPM (FFKM) perfluorelastomer
(a)+(b): 3/8” Pillar Super 300 FM (female) (c): ½” Pillar Super 300 FM
(female)
Max. Flow
Max. Diff.-Pressure
Max. Viscosity
Max. Liquid Temp.
(a): 7.4 lpm (2 gpm)
(a): 1.5 bar (22 psi)
(a): 10 cP
90°C (194°F)
3
(b): 3.8 lpm (1 gpm)
(b): 2.8 bar (40 psi)
(b): 10 cP
(c): 14.7 lpm (3.9 gpm)
(c): 1.1 bar (16 psi)
(c): 10 cP
2a
2b
Integrated Pump Driver
“OEM Models”
IPD-30.1-50-01 (Epoxy, Standard)
IPD-30.1-50-03 (Epoxy, High Pressure)
IPD-30.1-50-04 (Epoxy, High Flow)
IPD-30.2-50-01 (ETFE, Standard)
IPD-30.2-50-03 (ETFE, High Pressure)
IPD-30.2-50-04 (ETFE, High Flow)
100-10075
100-10124
100-10117
100-10076
100-10125
100-10121
Voltage, Power
24 VDC ±10%, 35 W
Housing
Cable
Epoxy (a) or ETFE (b) coated Aluminum, PP for bottom lid, IP65
1
PVC (a) or FEP (b) jacket, open wires, cable length 5 m
Interfaces
PLC and RS485 with Modbus protocol (see Section 4.3 for details)
Standard Firmware
Standard pump head: H1.48 High Pressure: H3.48 High Flow: H4.48
2c
2d
Integr. Pump Driver
“EasyConnect” Models
(MBP-i30.1 included)
IPD-30.3-01 (Epoxy, Standard)
IPD-30.3-03 (Epoxy, High Pressure)
IPD-30.3-04 (Epoxy, High Flow)
IPD-30.4-01 (ETFE, Standard)
IPD-30.4-03 (ETFE, High Pressure)
IPD-30.4-04 (ETFE, High Flow)
100-10095
100-10126
100-10118
100-10096
100-10127
100-10122
Housing
Epoxy (c) or ETFE (d) coated Aluminum, PP for bottom lid, IP65
1
Interfaces
2x Fieldbus RS485 with Modbus protocol, PLC and power supply
Standard Firmware
2
Standard pump head: H1.48 High Pressure: H3.48 High Flow: H4.48
2e
Integr. Pump Driver
“Stand-Alone” Model
(MBP-i30.1 included)
IPD-30.5-01 (Standard)
IPD-30.5-03 (High Pressure)
IPD-30.5-04 (High Flow)
100-10092
100-10128
100-10119
Housing
Epoxy coated Aluminum, PP for bottom lid, IP65
1
Interfaces
User panel with 3 user buttons, PLC and power supply
Standard Firmware
Standard pump head: H1.25 High Pressure: H3.48 High Flow: H4.48
2f
Integrated Pump
Driver ATEX/IECEx
(“OEM” Model)
IPD-30.12-50-01 (ETFE, Standard)
IPD-30.12-50-03 (ETFE, High Press.)
IPD-30.12-50-04 (ETFE, High Flow)
100-10156
100-10169
100-10170
Housing
Cable
ETFE coated Aluminum, PP for bottom lid, IP65
1
FEP jacket, open wires, cable length 5 m
ATEX / IECEx Marking
Table 2: Specification of standard components
Note 1: Designed and tested for IP67. Note 2: Special firmware for serial pumping as one unit (Figure 6) available on request. Note 3: ATEX driver IPD-30.12 is certified for max. 70°C liquid temperature.
Pos.
Component
Article Name
Article #
Characteristics
Value / Feature
3a
3b
3c
Impeller Exchange Kit
IEK-30.1 (Standard)
IEK-30.3 (High Pressure)
IEK-30.4 (High Flow)
100-90837
100-91219
100-91317
Impeller / Type (A)
Sealing O-Ring (B)
Pump / Motor Screws
Exch. Tool IET-30.1 (E)
PTFE / (a): LPI-30.1 (b): LPI-30.4 (c): LPI-30.5
O-Ring, FFPM (FFKM) Dim.: (a)+(b): 28.3 x 1.78 mm (c): 33.05 x 1.78 mm
(C) 6x M5 x 14 mm / (D) 4x M3 x 10 mm (stainless steel PTFE coated)
POM-C
4
Mounting Base Plate
MBP-i30.1
190-10313
Mater. / Mount- Screws
PP + 30% GF / 2 pieces, stainless steel FEP coated, M3 x 10 mm
5a
AC/DC Power Supply
TPC 055-124 HR30
(Traco)
100-40014
Voltage Out- / Input
Basic Dimensions
Certific. or Standards
24 VDC with 55 W / 85 – 264 VAC, 47-63 Hz
45 x 90 x 96.5 mm (mountable on DIN rail 35 mm)
UL, CSA, CB, Semi F47
5b
Desktop AC/DC
Power Supply
AC/DC Power Supply
VEC50US24 HR30
(HR30 Connector)
100-40015
Voltage Out- / Input
Basic Dimensions
Safety Approvals
Note
24VDC, 50 W / 90 – 264 VAC, 47-63 Hz
116 x 52 x 31 mm
IEC60950-1, EN60950-1, UL/cUL60950-1
Connector for direct connection to supply of driver with cable length 1.2m.
5c
AC Mains Cables
AMC-1.1 (2 m) / AMC-1.2 (2.5 m)
AMC-1.3 (2.5 m) / AMC-1.4 (2.5 m)
AMC-1.5 (2.5 m)
190-10331 / 32
190-10333 / 34
190-10335
Country
Country
Country
US, Canada / Germ., Denm., Norw., Finl., Belg., Netherl., Swed., Austria
PSE, Japan / Switzerland
CE, United Kingdom
6
USB to RS485
Adaptor-TR Isolated
YN-485I-TR
100-30392
Structure/Design
USB connector (A) with termination resistor and cable (2m) with connector
pair (B and C) for external RS485 wire connection. Magnetically isolated.
Cable length is 2m. Included is a USB space saver cable (D).
Purpose
Communication over fieldbus of driver with PC
7
IPS Cable Power
3 Wires
ICP-1.1-50 (5 m)
190-10342
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 3x 0.5 mm
2
(only 2 wires used, 1 is cut)
Open wires / Circular Hirose type to driver
Connection of power supply to “Stand-Alone” and “EasyConnect” drivers
8a
IPS Cable Signal
6 Wires
ICS-1.1-01 (0.1 m)
ICS-1.1-10 (1 m)
ICS-1.1-30 (3 m)
190-10343
190-10344
190-10345
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 6x 0.08 mm
2
and shielding
Circular Hirose type / Circular Hirose type
Fieldbus connection between “EasyConnect” drivers (multi-pump arrays)
8b
IPS Cable Signal
6 Wires
ICS-1.2-50 (5 m)
190-10346
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 6x 0.08 mm
2
and shielding
Connector with screw type plug for open wire connect. / Circular type
Fieldbus connection to “EasyConnect” and to PLC of “Stand-Alone” drivers.
9
IPS Cable Signal
12 Wires
ICS-2.1-50 (5 m)
190-10347
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 12x 0.14 mm
2
and shielding
Connector with screw type plug for open wire connection / Circular type
General connection to PLC of “EasyConnect” drivers.
10a
10b
10c
Chemical Protection
Connector Cover
CPC-1.1
CPC-1.2
CPC-1.5
190-10349
190-10350
190-10352
Purpose of CPC-1.1
Purpose of CPC-1.2
Purpose of CPC-1.5
Materials, IP-Rating
Chemical protection of driver connectors of ICP-1.x and ICS-1.x cables.
Chemical protection of driver connectors of ICS-2.x cables.
Chemical protection of fieldbus termination connector FTC-1.1
PP+GF30 and FPM/FKM for sealing gaskets, IP65
1
11
Fieldbus Termination
Connector
FTC-1.1
190-10348
Materials
Main Purpose
PPS for connector housing and FPM for sealing.
Termination of fieldbus.
12
(A-F)
ATEX Cable
Sealing System
ACS-A.1
(Roxtec)
100-90292
Sleeve (A) / Gasket (B)
Frame (C)
2x Cable Module (D)
Stainless Steel / EPDM
Roxylon (EPDM rubber)
Roxylon (EPDM rubber)
Note:
Lubricant (E) and measurement plates (F) are
included.
13
User Panel
LUI-B.1-01
100-30448
Interface / IP Rating
Standard Firmware
RS485 / IP65
A3.00
14
Water Cooling Module
WCM-i30.2
190-10486
Materials
Motor Mounting Screws
Cooling Flow
Pressure Drop
Max. Press.
Purpose
PTFE coated stainless steel for plate (A) and mount. screws (B).
2 x M3x10, stainless steel PTFE coated
Min. 0.4 l/min at ≤ 20 °C. In- and outlet are NPT 1/8” x 6.7mm.
10 mbar for 1 l/min cooling flow (for water at 20 °C)
4 bar
Driver cooling for higher liquid temperatures (see user manual).
Table 3: Specification of cables and general accessories

Levitronix BPS-i30 Specifications

General

Brand	Levitronix
Model	BPS-i30
Category	Water Pump
Language	English