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LEYBOLD ECODRY plus 25 User Manual

LEYBOLD ECODRY plus 25
64 pages
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ECODRY plus
Multi-stage roots vacuum pump
Operating instructions 300902516_002_C0
162025V001
162035V001

Table of Contents

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LEYBOLD ECODRY plus 25 Specifications

General IconGeneral
BrandLEYBOLD
ModelECODRY plus 25
CategoryWater Pump
LanguageEnglish

Summary

Safety and Compliance

Definition of Warnings and Cautions

Explains warning and caution symbols and their meanings.

Safety Symbols

Details the various safety symbols used in the manual and on the product.

General Description

Overview

Provides a general overview of the ECODRY plus dry, multi-stage roots vacuum pumps.

Pump Controller

Describes the function and connection of the pump controller and interface panel.

Interface Control Panel

Details the buttons, LEDs, and functions of the pump's control panel.

Logic Interface

Explains the serial and parallel control connections via SUB-D 9 connectors.

Gauge Connection

Details how to connect a compatible pressure gauge to the RJ45 socket.

Auto-run

Describes the automatic start configuration and operation of the pump.

Pump Controller Configuration

Explains how the integral pump controller monitors and protects the pump.

Technical Data

Operating and Storage Conditions

Lists environmental and operational conditions for the pump.

Mechanical Data

Provides physical specifications like mass, dimensions, and connections.

Performance

Details the performance characteristics, including pumping speed and pressure limits.

Materials Exposed to Gases Pumped

Lists the materials used in contact with pumped gases.

Electrical Data

Provides electrical ratings for continuous operation, including voltage and current.

Installation

Unpack and Inspect

Instructions for unpacking, inspecting for damage, and handling the pump.

Mechanical Installation

Detailed steps for physically installing the pump, including lifting and connections.

Leak Test the System

Explains the importance and procedure for leak testing the vacuum system.

Electrical Installation

Covers the process of connecting the pump electrically.

Pump Voltage Setting

Step-by-step guide to setting the correct voltage for the pump.

Connect the Electrical Supply

Details on connecting the protective earth and mains supply.

Connection for Remote Control and Monitoring

Instructions for connecting external control and monitoring systems.

Commission the Pump

Operation

Operation Safety

Important safety precautions and warnings during pump operation.

Operational Modes

Describes the different ways the pump can be controlled (manual, parallel, serial, auto-run).

Logic Interface Data

Provides data and pin assignments for the logic interface connectors.

Parallel Control and Monitoring

Explains how to connect and control the pump via parallel interface.

Analogue Speed Control

Describes how to set and use analogue speed control for variable pump speeds.

Analogue Speed Control Parameters

Details analogue speed control parameters and behaviours.

Start the Pump

Step-by-step instructions for starting the pump using various control methods.

Shut Down the Pump

Procedures for safely shutting down the pump and isolating power.

Restart the Pump

Guidance on restarting the pump after an alarm condition.

Serial RS-485 Interface

Details the serial RS-485 interface for pump control and monitoring.

MODBUS RTU Protocol

Explains the MODBUS RTU protocol used for serial communication and control.

Gas Ballast Operation

Explains the function and operation of the gas ballast feature.

Gas Ballast Adaptor Fit

Instructions for installing a gas ballast adaptor for external control.

Extra Silencer Removal

Guidance on removing the extra silencer for improved pumping speed.

Mounting Kit Use

Information on using an optional mounting frame for the pump.

Pressure Gauge Connectivity and Automatic Eco-Mode

Details connecting pressure gauges and the automatic eco-mode function.

Maintenance and Service

General Maintenance

Overview of general maintenance requirements and recommendations.

Maintenance Plan

Provides a schedule for routine maintenance tasks and service indicators.

Inspect and Clean the Inlet Strainer

Steps for inspecting and cleaning the pump's inlet strainer.

Clean the External Fan Grill

Instructions for cleaning the external fan grill to prevent overheating.

Replace the Pump Bearings

Information on bearing replacement service and indicator codes.

Replace the Pump Controller

Details on pump controller replacement service and indicator codes.

Electrical Safety Check

Requirements for periodic electrical safety testing of the pump system.

Service Indicator Codes

Explains the service indicator codes and their meanings for maintenance.

Service

Leybold Service

Information on returning equipment for service and contamination declaration.

Fault Finding

Alarm Indicator Codes

Explains how to interpret alarm indicator flash sequences and error codes.

Storage

Disposal

Accessories

Electrical Cables

Lists available mains cables for connecting the pump.

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