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Mack E-TECH SB-210-034 - User Manual

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E-TECH
ENGINE
SERVICE MANUAL
(Includes Left-Side Redesign)
OCTOBER 2000
(REVISED)
5-106
BDC for engine manuals and specs
https://barringtondieselclub.co.za/

Table of Contents

Questions and Answers

Mack E-TECH SB-210-034 Specifications

General IconGeneral
Engine TypeDiesel
Displacement12.0L
Cylinders6
Fuel SystemElectronic Unit Injection (EUI)
Cooling SystemLiquid-cooled

Summary

INTRODUCTION

SAFETY INFORMATION

Covers cautionary signal words, notes, and service hints for safe operation.

Service Procedures and Tool Usage

Guidelines for safe and correct service methods and tool usage.

EXPLANATION OF NUMERICAL CODE

Explains the reference system for standardizing manual content by component identification.

ABOUT THE E-TECH ENGINE AND ITS SERVICE

Overview of E-Tech™ engine features, design changes, and development goals.

IDENTIFICATION

ENGINE MODEL IDENTIFICATION

Details on interpreting information on the engine model identification plate.

Engine Serial Number Identification

Explains the location and identification of the engine serial number stamped on the cylinder block.

DESCRIPTION & OPERATION

E-TECH ENGINE DESIGN FEATURES

Outlines the four primary design features differentiating the E-Tech™ engine from the E7.

Electronic Unit Pumps

Explains EUP technology, its benefits, and its role in the E-Tech™ engine.

V-MAC III

Details the V-MAC III engine control system and its electronic control units.

Belt Drive System

Describes the poly-v belt drive system, including tensioning methods.

J-Tech Engine Brake

Explains the function and operation of the J-Tech™ engine brake system.

Camshaft

Details the camshaft's large diameter, lobe profiles, and design for unit pumps.

Cylinder Block

Describes the cylinder block's single-piece design, material, and key features like cam bore position.

Lubrication System

Outlines changes to the E-Tech™ engine's lubrication system and main oil gallery.

Oil Pump

Explains the E-Tech™ oil pump design, gear helixes, and auxiliary shaft differences from E7.

TROUBLESHOOTING

ENGINE SYMPTOM DIAGNOSIS

Provides a guide for diagnosing engine symptoms and V-MAC III diagnostics.

ENGINE WILL NOT CRANK

Lists possible causes and corrections for an engine that will not crank.

ENGINE CRANKS - WILL NOT START

Lists possible causes and corrections for an engine that cranks but will not start.

ENGINE MISFIRES - NO CODE(S)

Addresses engine misfires when no diagnostic codes are present.

ENGINE STALLS AT LOW SPEEDS

Identifies causes and corrections for engine stalling at low speeds.

EXCESSIVE BLACK OR WHITE SMOKE

Details causes and corrections for excessive black or white exhaust smoke.

LOW ENGINE OIL PRESSURE

Outlines causes and corrections for low engine oil pressure.

ENGINE BRAKE TESTS

Procedures for testing the J-Tech™ engine brake, including operational tests and boost pressures.

REPAIR INSTRUCTIONS

ENGINE REMOVAL

General guidelines for removing the engine from the vehicle.

ENGINE DISASSEMBLY

Step-by-step procedures for the complete disassembly of the E-Tech™ engine.

Crankshaft Installation

Steps for installing the crankshaft into the cylinder block, including bearing installation.

Piston and Connecting Rod Installation

Step-by-step guide for installing pistons and connecting rods into cylinder sleeves.

Cylinder Head Installation

Procedures for installing cylinder heads, including gasket and fire ring placement.

Camshaft Installation

Steps for installing the camshaft, ensuring proper lubrication and alignment of timing marks.

Electronic Unit Pump (EUP) Installation

Procedures for installing EUPs, including tappet and pump installation, with calibration notes.

MAINTENANCE

BELT DRIVE SYSTEM TENSIONING

Procedures for tensioning manually and automatically tensioned belt drive systems.

FILTER ELEMENT REPLACEMENT

General information and procedures for replacing crankcase breather filter elements.

Oil Filter Element Replacement

Procedures for replacing oil filter elements, including Centri-Max® assemblies.

Fuel Filter Replacement

Steps for replacing primary and secondary fuel filters, including priming.

Coolant Conditioner Replacement

Procedure for replacing the optional coolant conditioner element.

SPECIFICATIONS

E-TECH ENGINE MECHANICAL SPECIFICATIONS

Provides performance specifications, including power, torque, and engine brake ratings for various models.

Fits and Limits

Detailed specifications and tolerances for various engine components.

TORQUE SPECIFICATIONS FOR CRITICAL FASTENERS

Lists torque values for critical fasteners in various engine systems.

SCHEMATICS & DIAGRAMS

ENGINE SYSTEM SCHEMATICS (FLUIDS FLOW)

Displays the cooling system flow diagram for the E-Tech™ engine.

Lubrication System Flow Diagram

Illustrates the oil flow schematic for the E-Tech™ engine's lubrication system.

Fuel System Flow Diagram

Shows the fuel flow diagram for the E-Tech™ fuel system.

SPECIAL TOOLS & EQUIPMENT

E-TECH ENGINE SPECIAL TOOLS

Lists special tools required for engine overhaul procedures.

V-MAC III Special Tools

Lists specialized tools and equipment for V-MAC III system diagnostics and calibration.

INDEX

INDEX

Alphabetical listing of topics and their corresponding page numbers for quick reference.

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