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D 2866 LUE 602
Man D 2866 LUE 602
174 pages
Manual
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Special tools
163
Fig.
no.
Designation
Item code
30
Dial gauge bracket
90.99605-0172
31
V
alve fitting lever
80.99606-0031
32
Compression recorder 10-40 bar
80.99605-0164
32.1
T
achograph disc 100 pcs
80.99605-0165
32.2
Angle adapter
81.981
10-0099
164
166
Table of Contents
Main Page
Default Chapter
3
Preface
3
Instructions
4
Table of Contents
5
Engine Type Classification
7
Safety Instructions
9
General Notes on Engine Overhaul
11
Commissioning after Engine Overhaul
12
Fault Table
15
Troubleshooting Chart
16
Engine Views
20
Engine Lubrication Diagram
22
Fuel System Diagram
23
Cooling System Diagram
25
Engine Management Diagram
26
Checking and Adjusting Start of Fuel Delivery
27
Removing and Installing Injection Pump
31
Removing and Installing Injection Nozzles
33
Checking and Repairing Fuel Injectors
35
Fuel Prefilter
38
Removing and Attaching Fuel Filter, Exchanging Filter Cartridge
39
Flame Starter Sheathed-Element Glow Plug,Removing and Installing
40
Draining and Filling Coolant
41
Removing and Installing Thermostats
42
Removing and Installing Engine Water Pump
43
Repairing Engine Water Pump D 2866 LUE 602
45
Repairing Coolant Pump with High-Temperature and Low-Temperature Parts D 2866 LUE 605
50
Cleaning Cooling System
57
Changing the Oil Filter
59
Removing and Installing the Oil Cooler
60
Removing and Installing the Oil Pan
62
Removing and Installing / Repairing Oil Pump
64
Removing and Installing Oil Spray Nozzle
67
Removing and Fitting Vibration Damper, Replacing Front Crankshaft Gasket
69
Removing and Installing Flywheel, Replacing Starter Gear Ring
74
Removing and Installing Crankshaft Seal (Flywheel End)
76
Exchanging Bearing Race
77
Crankshaft Seals
78
Removing and Installing Intake Manifold
79
Removing and Installing Exhaust Manifold
80
Turbocharger, Troubleshooting
81
Checking Charge-Air Pressure
83
Removing and Installing the Turbocharger
84
Measuring the Axial / Radial Clearance or the Turbocharger Shaft
86
Cylinder Head
87
Removing and Installing Cylinder Head
87
Setting Valve Claerance
91
Disassembling and Assembling Rocker Arm Mechanism
92
Removing and Installing Valves
93
Removing and Installing Valve Guides
96
Replacing Valve Seat Insert
97
Reworking Valve Seat
99
Refacing Valves
102
Checking Compression Pressure
103
Valve Timing
104
Removing and Installing the Gear Case
104
Removing and Installing the Camshaft, Replacing Camshaft Bearings
105
Checking the Valve Timing
107
Crankgear, Pistons
108
Removing and Installing the Crankshaft
108
Removing and Installing Pistons with Conrods
114
Removing Pistons from Conrod and Fitting, Checking - Replacing Conrod
117
Removing and Installing / Replacing Piston Rings
119
Replacing Cylinder Liners
121
Measuring Piston Protrusion
125
Attachments
126
Removing and Installing the Starter Motor
126
V-Belts
127
Pilot Clutch D 2866 LUE 602
129
Service Data
133
Engine
134
Crankcase
135
Cylinder Liner
135
Crankshaft
136
Flywheel and Starter Motor Gear Ring
138
Conrods
139
Conrod Bearings
139
Conrod Bolts
139
Pistons
140
Cylinder Head
141
Valve Gear
143
Engine Lubrication D 2866 LUE 602
145
Engine Lubrication D 2866 LUE 605
146
Engine Coolant Pump D 2866 LUE 602
147
Turbocharger S3A - 91H39GAVM- 1.40CF6
148
Fuel System
149
Torque Guide Values
150
Cylinder-Head Bolts
153
Special Tools
158
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