Manitou MLT 845 120 LSU 3-E3 Series User Manual

3-233-23

D1/1D1/1
11
D1/2D1/2
22
D1/3D1/3
77
33
D1/4D1/4
44
D1/6D1/6
88
66
99
D1/5D1/5
55
D - EVERY 500 HOURS SERVICED - EVERY 500 HOURS SERVICE
Carry out the operations described previously as well as Carry out the operations described previously as well as the following operations.the following operations.
D1 - I.C. ENGINE OILD1 - I.C. ENGINE OIL
DRAINDRAIN
D2 - I.C. ENGINE OIL FILTERD2 - I.C. ENGINE OIL FILTER
CHANGECHANGE
Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, thenPlace the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then
stop the I.C. engine.stop the I.C. engine.
DRAINING THE OILDRAINING THE OIL
- Open the I.C. engine bonnet.- Open the I.C. engine bonnet.
- Remove access panel 1 (fig. D1/1).- Remove access panel 1 (fig. D1/1).
-- Place a container under drain plug 2 Place a container under drain plug 2 (fig. D1/2) and unscrew th(fig. D1/2) and unscrew the plug 3 (fig. D1/3).e plug 3 (fig. D1/3).
- Take drain hose 4 (fig. - Take drain hose 4 (fig. D1/4).D1/4).
-- Place the end of the drain hosPlace the end of the drain hose in the container and screw fully the in the container and screw fully the union on draining porte union on draining port
5 (fig. D1/5).5 (fig. D1/5).
- Remove filler cap 6 (fig. - Remove filler cap 6 (fig. D1/6) in order to ensure D1/6) in order to ensure that the oil is drained that the oil is drained properly.properly.
Dispose of the drain oil in Dispose of the drain oil in an ecological manneran ecological manner..
REPLACEMENT OF THE FILTERREPLACEMENT OF THE FILTER
- Remove I.C. engine oil filter 7 - Remove I.C. engine oil filter 7 (fig. D1/3); discard the filter and the fil(fig. D1/3); discard the filter and the filter seal.ter seal.
- Clean the filter bracket with a clean, lint-free cloth.- Clean the filter bracket with a clean, lint-free cloth.
-- Lightly grease the new oil filter seal and refit the oil filter (see: 3 - MAINTENANCE: FILLightly grease the new oil filter seal and refit the oil filter (see: 3 - MAINTENANCE: FILTERSTERS
CARTRIDGES AND BELTS) on the filter bracket.CARTRIDGES AND BELTS) on the filter bracket.
Tighten the oil filter by hand pressure only and lock the filter in place by a quarter turn.Tighten the oil filter by hand pressure only and lock the filter in place by a quarter turn.
FILLING UP THE OILFILLING UP THE OIL
- Loosen, clean and put back i- Loosen, clean and put back in place the drain hose 4 n place the drain hose 4 (fig. D1/4).(fig. D1/4).
- Refit and tighten drain plug - Refit and tighten drain plug 3 (fig. D1/3).3 (fig. D1/3).
- Refit access panel 1 (fig. D1/1).- Refit access panel 1 (fig. D1/1).
-- Fill up with oil (see: 3 Fill up with oil (see: 3 - MAINTENANCE: LUBRICANTS - MAINTENANCE: LUBRICANTS AND FUEL) through filler port 8 (fig.AND FUEL) through filler port 8 (fig.
D1/6).D1/6).
- Wait a few minutes to allow - Wait a few minutes to allow the oil to flow into the oil to flow into the sump.the sump.
- Start the I.C. engine and let it run for a few minutes.- Start the I.C. engine and let it run for a few minutes.
- Check for possible leaks at the - Check for possible leaks at the drain plug and the oil drain plug and the oil filter.filter.
-- Stop the I.C. engine, wait a few minutes aStop the I.C. engine, wait a few minutes and check the level between the two notches onnd check the level between the two notches on
dipstick 9 (fig. D1/6).dipstick 9 (fig. D1/6).
- Top up the level if necessar- Top up the level if necessary.y.
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Manitou MLT 845 120 LSU 3-E3 Series Specifications

General

Brand	Manitou
Model	MLT 845 120 LSU 3-E3 Series
Category	Forklifts
Language	English