TRANSMISSION AND TORQUE CONVERTER 5540F/YB5515 SERVICE MANUAL
7-56 Published 10-21-2010, Control# 198-04
12. Install thrust washer 4 and bearing 3.
13. Fit sealing ring 2 and bearing 1.
14. Fit the 2/4WD unit to the gearbox.
15. Apply a thin bead of Loctite 574 Multi gasket to the 4WD
mating face of the gearbox front case. Fit the case P,
apply Loctite 242 to bolts D and progressively torque to
46 Ib ft (56 Nm).
16. The 2/4WD unit and its associated components are
manufactured using a 'setright' system. Provided that
components have been assembled correctly, the shaft
end float will be 0.0004 to 0.006 in (0.01 to 0.16 mm).
Rotate the shaft by hand and ensure that it runs
smoothly. Pull the shaft up and down to detect any
excessive end float. If there is excessive end float or the
shaft runts roughly, dismantle the unit and check for
correct assembly.
17. Install a new oil seal M, fit the output yoke E, and flanged
bolt F. Torque the bolt to 291 lb ft (395 Nm).
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