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Manitowoc Grove RT880E - User Manual

Manitowoc Grove RT880E
348 pages
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Service/Maintenance Manual
Grove RT880E

Table of Contents

Questions and Answers:

Manitowoc Grove RT880E Specifications

General IconGeneral
BrandManitowoc
ModelGrove RT880E
CategoryConstruction Equipment
LanguageEnglish

Summary

SECTION 1 INTRODUCTION

General Crane Information

Overview of crane design, basic components, serial number location, and transport data.

List of Specifications

Comprehensive list of the crane's technical specifications including dimensions, capacities, and components.

General Maintenance

Guidelines for general maintenance, cleanliness, component handling, and system specifics.

Hydraulic Systems and Components

Details on hydraulic systems, fittings, hoses, and bearings.

Fasteners and Torque Values

Guidelines for using torque wrenches and fastener torque values.

Wire Rope

Information on wire rope inspection, maintenance, and replacement criteria.

SECTION 2 HYDRAULIC SYSTEM

Hydraulic System Overview

Description, theory of operation, and general maintenance of the hydraulic system.

Hydraulic Components

Details on directional control valves, hydraulic lines, and fittings.

Hydraulic Pumps

Description, troubleshooting, and replacement of hydraulic pumps.

Hydraulic System Troubleshooting

Common hydraulic system problems and their solutions.

SECTION 3 ELECTRIC SYSTEM

System Overview and Components

Overview of the 12-volt electrical system, CAN bus, and major electrical panels.

Electrical Maintenance and Troubleshooting

Procedures for electrical system maintenance, troubleshooting, and component replacement.

Component Replacement Procedures

Detailed steps for replacing alternator, starter, batteries, and switches.

SECTION 4 BOOM

Boom Description and Theory

Description of the boom, its extension/retraction mechanisms, and theory of operation.

Boom Maintenance and Adjustments

Procedures for boom removal, disassembly, assembly, and adjustments.

Boom Extension and Retraction Cable

Maintenance and adjustment procedures for boom extension and retraction cables.

SECTION 5 HOISTS AND COUNTERWEIGHT

Hoist System and Maintenance

Description and theory of operation for the hoist system, including maintenance.

Counterweight and Third Wrap Indicator

Procedures for counterweight removal/installation and third wrap indicator function.

SECTION 6 SWING SYSTEM

Swing System Overview and Drive

Overview of the swing system, theory of operation, and the swing drive components.

Swing Components and Maintenance

Troubleshooting common swing system issues and maintenance of gearbox, bearing, and swivels.

Swivels

Description and maintenance of hydraulic, water, and electrical swivels.

SECTION 7 POWER TRAIN

Engine and Fuel System

Description and maintenance of the Cummins QSB6.7 engine and its fuel system.

Air Intake, Exhaust, and Drive Train

Details on air intake, exhaust systems, DEF system, and drive train components.

Cooling System and Troubleshooting

Description and maintenance of the cooling system, including overheating and overcooling effects.

SECTION 8 UNDERCARRIAGE

Axles and Steering Systems

Description and maintenance of axles, wheels, tires, and steering systems.

Brake System and Outriggers

Description of service brakes, parking brake, and outrigger system.

Outrigger Components and Maintenance

Details on outrigger beams, cylinders, monitoring systems, and their maintenance.

SECTION 9 LUBRICATION

General Lubrication Information

General lubrication procedures, environmental protection, and lubrication intervals.

Component Lubrication Details

Specific lubrication details for various components including axles, drive train, turntable, and boom.

Boom and Hoist Lubrication

Specific lubrication points and intervals for boom and hoist components.

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