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Manitowoc Grove RT9150E - User Manual

Manitowoc Grove RT9150E
328 pages
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Operator Manual
Grove RT9150E
Reference Only

Table of Contents

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Manitowoc Grove RT9150E Specifications

General IconGeneral
ModelRT9150E
TypeRough Terrain Crane
EngineCummins QSL 9
Number of Axles2
Drive/Steer4x4x4
Overall Width11.5 ft (3.5 m)
Maximum Lift Capacity150 US tons (136 metric tons)
Drive ConfigurationAll-wheel drive
Overall Height12.8 ft (3.9 m)
Operating Weight120, 000 lbs

Summary

SECTION 1 INTRODUCTION

GENERAL INFORMATION AND MANUAL OVERVIEW

General info about the manual, overview, delivery report, customer support, and crane description.

SPECIFICATIONS

Detailed crane specifications including dimensions, capacities, engine, axles, brakes, and hydraulic systems.

WIRE ROPE (HOIST CABLE) PROCEDURES

Comprehensive guide on wire rope inspection, lubrication, installation, and safety precautions.

SECTION 2 SAFETY INFORMATION

SAFETY MESSAGES AND GENERAL GUIDELINES

Importance of safety messages, general principles, operator responsibilities, and accident procedures.

OPERATOR QUALIFICATIONS AND AIDS

Requirements for qualified operators and description of operational aids like RCL and A2B systems.

CRANE STABILITY, WIND FORCES, AND LOAD CHARTS

Factors affecting crane stability, load charts, work site, and wind considerations.

WIND SPEED DETERMINATION AND LOAD EFFECTS

Methods to determine wind speed and its impact on load capacities, including calculations.

LIFTING OPERATIONS AND HAND SIGNALS

Detailed procedures for safe lifting and standard hand signals for communication.

JIB, PARKING, AND COLD WEATHER OPERATION

Procedures for jib installation, parking, securing, and operating in cold weather.

SPECIAL OPERATIONS AND HAZARDS

Guidelines for pile driving, crane inspection, and electrocution hazards.

ELECTRICAL SAFETY AND SPECIAL CONDITIONS

Electrical contact procedures, hazard devices limitations, and special operating conditions.

PERSONNEL HANDLING AND ENVIRONMENTAL PROTECTION

Safety requirements for hoisting personnel and proper waste disposal methods.

MAINTENANCE AND COMPONENT SAFETY

General maintenance, service, and safety for batteries, engine, and hoist rope.

CRANE OPERATION AND TRAVEL SAFETY

Procedures for safely transporting and traveling the crane.

WORK PRACTICES AND JOB PREPARATION

Personal considerations, crane access, and job preparation steps.

OPERATING PROCEDURES AND HAZARDS

General working procedures and associated hazards.

TEMPERATURE EFFECTS AND OTHER SAFETY TOPICS

Temperature effects, inspection procedures, and specific hazards.

MODEL SPECIFIC INSPECTIONS

Overload inspection and boom inspection procedures.

SUPERSTRUCTURE AND CARRIER INSPECTION

Inspection guidelines for the superstructure and carrier components.

SECTION 3 OPERATING CONTROLS AND PROCEDURES

OPERATIONAL AIDS AND CONTROL SYSTEMS

Description of operational aids like RCL, A2B, and control lever lockout systems.

STEERING COLUMN AND CAB CONTROLS

Controls on the steering column, floor, pedals, and cab features.

CONSOLE AND ARMREST CONTROLS

Controls on the right side console, ECOS panel, and armrest assemblies.

FUNCTIONAL SUBMENUS AND INDICATORS

Explanation of ECOS display menus like Working Range, Monitoring, Power Unit Speed, and Settings.

RIGGING MODE AND LOAD MANAGEMENT

Procedures for entering and confirming rigging mode, counterweight, and load charts.

BOOM AND EXTENSION OPERATIONS

Detailed procedures for manual and teleautomation telescoping, luffing jib, and boom extensions.

OUTRIGGER AND SWING OPERATIONS

Controls and indicators for outrigger deployment and swing gear operations.

ERROR MESSAGES AND TROUBLESHOOTING

Explanation of error codes, messages, and troubleshooting procedures.

SECTION 4 SET-UP AND INSTALLATION

GENERAL SETUP PROCEDURES

General setup, accessing hoist area, travel and working configurations.

HOIST CABLE (WIRE ROPE) PROCEDURES

Steps for removing old hoist cable and installing a new one, including cable reeving.

DEAD-END RIGGING AND WEDGE SOCKETS

Procedures for installing wedge socket assemblies and wire rope clips.

COUNTERWEIGHT REMOVAL AND INSTALLATION

Detailed procedures for installing and removing standard and heavy counterweights.

OUTRIGGER REMOVAL AND INSTALLATION

Procedures for removing and installing outrigger boxes and pins.

ANTI TWO BLOCK (A2 B) SWITCH INSTALLATION

Instructions for installing and removing A2B switches on boom extensions.

BOOM EXTENSIONS

Information on available boom extensions and their serial numbers.

EXTENSION INSTALLATION PROCEDURES

Step-by-step instructions for erecting folding boom extensions.

EXTENSION HYDRAULIC AND ELECTRICAL CONNECTIONS

Connecting hydraulic and electrical circuits for boom extensions.

POSITIONING;REMOVING THE HOIST CABLE

Procedures for positioning and removing the hoist cable on boom extensions.

AUXILIARY SINGLE-SHEAVE BOOM NOSE

Installation and removal of the auxiliary boom nose.

HEAVY DUTY LUFFING BOOM EXTENSION

Details on the heavy duty luffing boom extension components.

ANEMOMETER;AIRCRAFT WARNING LIGHT

Procedures for mounting and removing the anemometer and warning light.

SECTION 5 LUBRICATION

GENERAL LUBRICATION INFORMATION

General guidelines for lubrication, environmental protection, and waste disposal.

LUBRICATION INTERVALS AND STANDARDS

Service intervals and recommended standard lubricants for normal conditions.

ARCTIC CONDITIONS AND LUBRICANTS

Recommended lubricants and precautions for arctic conditions and low temperatures.

SURFACE PROTECTION FOR CYLINDER RODS

Recommendations for protecting exposed cylinder rods from corrosion.

WIRE ROPE LUBRICATION

Importance and procedures for lubricating wire rope.

LUBRICATION POINTS

Detailed list of lubrication points, including oil levels and grease fittings.

STEERING AND SUSPENSION LUBRICATION

Lubrication schedule and approved lubricants for steering and suspension components.

DRIVE TRAIN LUBRICATION

Lubrication requirements for engine, transmission, torque converter, and filters.

OUTRIGGERS LUBRICATION

Lubrication schedule for outrigger beams, jack cylinders, and support tubes.

HYDRAULIC SYSTEM LUBRICATION

Procedures for checking and maintaining hydraulic oil and filters.

TURNTABLE LUBRICATION

Lubrication points for turntable gear, drive pinion, bearing, and slew angle sensor.

CAB TILT LUBRICATION

Lubrication for cab tilt cylinder pivot pins and bearings.

LIFT CYLINDER LUBRICATION

Lubrication point for the lower lift cylinder pivot pin.

HOIST LUBRICATION

Lubrication for hoist drum and boom pivot bearing.

BOOM LUBRICATION

Procedures for lubricating boom telescope sections and sheaves.

SECTION 6 MAINTENANCE CHECKLIST

GENERAL MAINTENANCE OVERVIEW

Introduction to daily and weekly inspection checks for safety and productivity.

DAILY OR 10 HOUR CHECK LIST

List of daily checks for air cleaner, A2B, brakes, cooling system, fuel, and more.

WEEKLY OR 50 HOUR CHECK LIST

List of weekly checks for sheaves, tires, transmission, and wire rope.

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