SAFETY INFORMATION RT540E OPERATOR MANUAL
2-30 Published 01-15-2016, Control # 526-01
• Operate the new rope - first through several cycles at
light load and then through several cycles at
intermediate load to allow the rope to adjust to operating
conditions.
When using a wedge socket:
• Always inspect socket, wedge, and pin for correct size
and condition.
• Do not use parts that are damaged, cracked, or
modified.
• Assemble the wedge socket with live end of rope aligned
with the centerline of pin and assure proper length of tail
(dead end) protrudes beyond the socket.
Synthetic Hoist Rope
For detailed information concerning synthetic hoist rope,
refer to KZ100 Synthetic Crane Hoist Line Manual P/N
9828100734 available by contacting Manitowoc Crane Care.
During installation and setup, care must be taken to avoid
overlap and crossing of wire rope and synthetic hoist ropes.
Always make daily inspections of the hoist rope, keeping in
mind that all hoist rope will eventually deteriorate to a point
where it is no longer usable. Refuse to work with worn or
damaged hoist rope.
During regular inspections, operator shall ensure that crane
surfaces such as wear pads, sheaves, etc have not been
damaged in a manner that can then damage the synthetic
hoist rope.
NOTE: Example; if usage of a wire rope has cut grooves
with sharp edges in a wear pad, they need to be
addressed before the synthetic hoist rope is used
in that same position.
Sheaves
Inspect the boom nose and hook block sheaves for proper
operation, excessive wear, and damage every 50 hours or
weekly. Inoperable, damaged and/or worn sheaves cause
rapid deterioration of rope.
Ensure sheaves carrying ropes that can be momentarily
unloaded are equipped with close fitting guards or other
devices to guide the rope back into the groove when the load
is reapplied. Ensure sheaves in the lower load block are
equipped with close fitting guards that will prevent the ropes
from becoming fouled when the block is lying on the ground
with loose ropes.
To attain maximum hoist rope life and minimize hook block
rotation, it is recommended that even numbers of parts-of-
line be used in multiple-part reeving whenever possible.
The use of nylon (polyamide) sheaves, as compared with
metallic sheaves, may change the replacement criteria of
rotation-resistant hoist rope.
NOTE: The use of cast nylon (polyamide) sheaves will
substantially increase the service life of rope.
However, conventional rope retirement criteria
based only upon visible wire breaks may prove
inadequate in predicting rope failure. The user of
cast nylon sheaves is therefore cautioned that a
retirement criteria should be established based
upon the user’s experience and the demands of his
application.
Batteries
Battery electrolyte must not be allowed to contact the skin or
eyes. If this occurs, flush the contacted area with water and
consult a doctor immediately.
When checking and maintaining batteries, exercise the
following procedures and precautions:
• Wear safety glasses when servicing batteries.
• If equipped, disconnect battery with the battery
disconnect switch before disconnecting the ground
battery cable. For cranes with a Cummins engine using
an engine ECM:
a. Ensure that the key switch has been off for 2
minutes.
b. Turn the battery disconnect switch to the OFF
position.
c. Remove the ECM power fuse.
d. Remove negative battery cables.
• Do not break a live circuit at the battery terminal.
Disconnect the ground battery cable first when removing
a battery and connect it last when installing a battery.
• Do not short across the battery posts to check charge.
Short circuit, spark, or flame could cause battery
explosion.
• If applicable, maintain battery electrolyte at the proper
level. Check the electrolyte with a flashlight.
Reference Only
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