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Maxcess FIFE D-MAXE 1 - User Manual

Maxcess FIFE D-MAXE 1
95 pages
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FIFE GUIDING SOLUTIONS
D-MAXE with OI-TS
Operating Instructions
MI 2-292 1 C
EN

Table of Contents

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Maxcess FIFE D-MAXE 1 Specifications

General IconGeneral
TypeD-MAXE 1
Power Supply24 VDC
CommunicationRS-485, Ethernet
DisplayLCD
Operating Temperature0°C to 50°C
InputsAnalog, Digital

Summary

Introduction to D-MAXE System

About Operating Instructions

Details the purpose and audience of these operating instructions.

Proper Use of D-MAXE System

Describes the intended applications and functions of the D-MAXE system.

Improper Use and Hazards

Outlines operations that are not permitted and potential hazards.

D-MAXE Operating Principle

Explains the fundamental working concept of the D-MAXE system.

D-MAXE System Modules

Describes the different D-MAXE Controller and Operator Interface modules.

Safety Instructions for D-MAXE

Important Information for Safe Operation

Highlights crucial points for safe and reliable D-MAXE system operation.

Understanding Safety Instructions

Explains the purpose and usage of safety instructions and symbols.

Safety Symbols Explained

Defines safety symbols used throughout the manual and their meanings.

Preventing Hazards During Installation

Lists precautions for installation and commissioning to avoid dangers.

Operational Safety Precautions

Details safety precautions related to the operation phase of the system.

Maintenance Safety Measures

Outlines safety measures required during maintenance activities.

Installation Guide for D-MAXE System

Transport and Storage Guidelines

Provides guidelines for safely transporting and storing D-MAXE modules.

Scope of Delivery Details

Lists the model designation, serial number, and firmware/software numbers.

Optional Installation Components

Mentions optional fastening materials and interface details.

D-MAXE Controller Mounting

Covers safety warnings and general mounting advice for the D-MAXE system.

D-MAXE Controller Installation Location

Specifies conditions like protection class, temperature, and altitude for installation.

D-MAXE Controller Mechanical Fastening

Shows dimensions and mounting options for the D-MAXE controller.

OI-TS Operator Interface Installation Location

Details environmental and placement conditions for the OI-TS interface.

D-MAXE Electrical Connection Safety

Emphasizes safety precautions for making and disconnecting electrical connections.

Emergency Stop Integration

References supplementary instructions for safe shutoff of actuators.

D-MAXE Controller Power Supply

Explains how to connect and power the D-MAXE Controller.

OI-TS Operator Interface Power Supply

Describes how the OI-TS receives its power supply.

Connecting Sensors and Actuators

Outlines guidelines for connecting approved sensors and actuators.

D-MAXE 1 Controller Connections

Details the connections and their designations for the D-MAXE 1 Controller.

D-MAXE 2 Controller Connections

Lists the connections and their designations for the D-MAXE 2 Controller.

D-MAXE 3 Controller Connections

Shows the connections and their designations for the D-MAXE 3 Controller.

D-MAXE Controller Status LEDs

Explains LED status for error indication and operational information.

Operator Interface OI-TS Guide

OI-TS Description and Touch Screen

Introduces the OI-TS interface and its touch screen functionality.

OI-TS Buttons and Displays Explained

Describes the meaning of various buttons and display elements on the interface.

OI-TS Header Information

Explains the components of the header area providing system information.

Selecting Options on the OI-TS

Guides on how to navigate and select options on the operator interface.

Operating the D-MAXE Controller

User Level Operations

Describes the functions available for normal operation at the user level.

Selecting Devices and Actuators

Guides on selecting devices or actuators to operate via the OI-TS.

Choosing Operating Modes

Explains the Automatic, Servo-center, and Manual operating modes.

Selecting Controller Jobs

Details how to select controller types (jobs) for specific applications.

Shifting the Guide Point

Explains how to adjust the guide point in different operating modes.

Moving the Actuator in Manual Mode

Describes how to move the actuator in "Manual" operation mode.

Navigating the Menu Level

Explains how to access and set system parameters through menu groups.

Using the Job Menu

Covers setting parameters for a selected job in Manual or Automatic mode.

Servo-Center Menu Operations

Details setting parameters for the servo-center transducer.

Accessing the Setup Menu

Provides access to system setup, hardware, control, network, and service configurations.

Commissioning the D-MAXE System

Pre-Commissioning Tasks

Lists the necessary assembly and connection tasks before initial operation.

Commissioning Procedure

Outlines the procedure for placing the D-MAXE system into operation.

D-MAXE System Menus Overview

Menu Notes and Descriptions

Provides an overview of menus for commissioning and settings.

Understanding Menu Identification

Explains the system for identifying menus and their structure.

Menu Description Conventions

Describes the conventions used in menu descriptions.

Local Control Menu

Explains how to block control signals during initial operation or error search.

Job Menu Parameters

Details setting parameters for a specific job and its availability.

Auto Setup for Gain and Polarity

Guides on automatic calibration of Gain and Polarity parameters.

OSC (Optional Oscillator) Parameter

Describes the optional oscillator parameter.

PIC Controller Functionality

Details the controller for web course control without direct feedback.

ASC (Automatic Signal Control) Setup

Covers activating/deactivating ASC and setting thresholds.

Deadband Configuration

Defines a range for reduced or inactive guiding in Automatic mode.

Polarity Setting for Automatic Mode

Explains setting the guiding direction for the selected drive in Automatic mode.

Speed Gain Control for Guiding

Determines if web speed affects guiding performance.

Actuator Speed Adjustment

Covers setting the maximum speed of the motor on the selected drive.

Servo-Center Mode Settings

Describes setting up properties for the Servo-Center operating mode.

Hardware Input;Output Configuration

Details viewing and setting properties of connected input/output devices.

Sensor Calibration Procedure

Guides on adapting sensors to web material properties.

Sensor Type Configuration

Specifies the connected sensor type and its analogue entries.

Current Range Configuration

Shows the sensor input range configured on the controller.

Line Speed Signal Calibration

Used to calibrate the analog line speed signal.

Encoder Travel Length Correction

Corrects the calibrated travel path of the encoder.

Encoder Search Reference Function

Recovers lost thresholds without re-calibration.

Clearing Encoder Limits

Deletes limits present for the selected encoder.

Actuator Specifications

Shows the motor connected to the selected drive.

Digital Input Status

Displays the status of the 6 digital inputs.

Digital Output Configuration

Covers configuration of digital outputs A and B.

Control Menu Options

Provides information on menus for operating the D-MAXE Controller.

Jog Speed Settings

Sets the adjusting speed for the buttons.

Jog Soft Start Configuration

Sets the time to reach adjusting speed.

Local Control Settings

Allows applying or restricting local operation.

Unit Configuration

Sets the desired length unit.

Hardlock Parameter Functionality

Maintains actuator position in Manual mode.

Administration Menu Options

Lists menus for controller information needed for service.

Controller Labels Information

Contains details from the controller housing label.

Backup and Restore Settings

Covers saving and restoring user settings.

Restoring from Previous Backup

Restores settings from a customer-saved backup.

Restoring Factory Settings

Restores the system to factory default settings.

Managing Device Names

Allows changing the device and drive names.

Network Configuration

Allows viewing and changing network settings.

Customer Network Settings (TCP;IP)

Displays and changes network settings for TCP/IP.

Distributed System Setup

Groups devices in a network for selective display on the operator interface.

Service Menu Functions

Shows information important for customer service.

D-MAXE System Measurements

Displays values of the D-MAXE system.

Simulating Digital Outputs

Used to test components connected to digital outputs.

Maintenance of D-MAXE System

Maintenance Work and Safety

Details cleaning procedures for the operator interface display.

D-MAXE Decommissioning Procedure

System Decommissioning Steps

Provides steps for safely powering down and disassembling the system.

Troubleshooting D-MAXE System Issues

Troubleshooting Procedure Overview

Outlines the system's error detection and information capabilities.

Display Possibilities for Diagnostics

Lists available displays for error diagnosis on controllers and interfaces.

Troubleshooting Steps

Steps to check LEDs, icons, and possible causes for faulty behavior.

D-MAXE Controller LEDs Explained

Explains LED status for error indication and operational information.

OI-TS Operator Interface Troubleshooting

Troubleshoots issues with the touch screen calibration.

D-MAX Operator Interface Icons

Explains icons indicating system states and potential errors.

Faulty Behavior and Setting Errors

Discusses how incorrect settings cause system behavior issues.

Causes for Faulty D-MAXE Behavior

Lists common causes for faulty behavior and remedies.

Technical Data for D-MAXE System

General D-MAXE Controller Information

Provides key specifications for the D-MAXE Controller.

D-MAX Operator Interface OI-TS Specs

Lists specifications for the OI-TS operator interface.

D-MAXE Controller Inputs and Outputs

Details communication, drive, sensor, and line speed interfaces.

Parallel Input Matrix

Shows input logic for various operating modes.

Parallel Output Matrix

Defines output states for automatic and servo-centered modes.

D-MAXE System Jobs

Lists available jobs, their connections, and guiding types.

D-MAXE Actuator Specifications

Details various actuators with their specifications and typical modules.

Cable Length Limitations

Specifies maximum cable lengths for different connections.

D-MAXE System Standards Compliance

Lists compliance with European Union standards and guidelines.

Optional Accessories for D-MAXE

Lists optional input devices and mounting accessories.

Appendix A: D-MAXE System Overview

Selecting Operating Modes

Shows how to select Automatic, Servo Center, or Manual modes.

User Level Functionality

Indicates the availability of functions at the user level.

Menu Navigation Structure

Shows the navigation structure for menus.

Job and Servo Center Menu Overview

Provides an overview of Job and Servo Center menus.

Setup Menu Summary

Summarizes access to various setup configurations.

Appendix B: D-MAXE Symbols

Explanation of D-MAXE Symbols

Lists and describes various symbols used in the system.

Appendix C: D-MAXE Terms Glossary

ASC (Automatic Sensor Control) Definition

Defines ASC and its behavior when the web is outside sensor range.

Automatic Operating Mode Definition

Defines the Automatic operating mode.

Automatic Calibration Defined

Describes automatic calibration of Gain and Polarity.

CM (Customized Menu) Explained

Explains the customer-specific system menu.

Deadband Explained

Defines a range for reduced or inactive guiding.

Device Definition

Refers to D-MAXE controllers, network devices, and CM system menus.

Drive Definition

Defines the motor of an actuator for correction.

Encoder Definition

Describes incremental position transducer for recording positions.

Hardlock Parameter Definition

Allows maintaining actuator position in Manual mode.

Job Definition

Defines types of controllers available in the D-MAXE system.

LOSS OF NULL Explained

Indicates actuator movement to compensate for guiding error.

LS (Line Speed) Defined

Designation of the web speed signal.

Manual Operating Mode Defined

Defines the Manual operating mode with no web guiding.

OI (Operator Interface) Defined

Designation of an operator interface.

OSC Definition

Designation of an optionally available oscillator.

PIC Definition

Designation of an optionally available controller.

RCAL Definition

Designation for external sensor calibration input.

RGPC (Remote Guide Point Control) Defined

Designation for external activation system for guidepoint offset.

SC (Servo Center) Defined

Abbreviation for Servo Center mode.

Servo Center Operating Mode Defined

Defines the Servo Center operating mode.

Servo-center Position Defined

Describes alignment of control rollers with customer system.

Servo-center Transducer Defined

Assigns servo-center position for Servo Center mode.

SGC (Speed Gain Control) Defined

Guiding depends on web speed.

Supplementary Operating Instructions

Customer-specific software adjustments described in system documentation.

Web;Strip Definition

Refers to customer's material affected by guiding.

Service and Support for D-MAXE

Requests for Service Information

Information required when requesting service or ordering parts.

Service and Replacement Parts Addresses

Contact information for service and replacement parts.

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