Maxon BMR-44 - Default Chapter; Table of Contents

TABLE OF CONTENTS
SUMMARY OF CHANGES: M-16-10, REVISION D ............................................................. 5
WARNINGS ........................................................................................................................... 6
SAFETY INSTRUCTIONS .................................................................................................... 7
VEHICLE REQUIREMENTS ................................................................................................. 8
BODY STRENGTH ................................................................................................................ 8
INSTALLED LIFTGATE ....................................................................................................... 12
LIFTGATE INSTALLATION COMPONENTS ...................................................................... 13
COMPONENTS ................................................................................................................... 14
STEP 1 - PREPARE VEHICLE IF REQUIRED ................................................................... 19
STEP 2 - CHOOSE METHOD OF INSTALLATION ............................................................. 21
STEP 3 - POSITION LIFTGATE .......................................................................................... 22
METHOD 1 - PRE-INSTALL MOUNTING PLATES ............................................ 22
AND EXTENSION PLATE ON VEHICLE ............................................................. 22
METHOD 2 - WELD BOLT-ON LIFTGATE TO BODY ......................................... 27
METHOD 3 - WELD LIFTGATE TO BODY .......................................................... 30
STEP 4 - BOLT LIFTGATE TO VEHICLE ............................................................................ 33
STEP 5 - REMOVE LOWER SUPPORT FIXTURES .......................................................... 38
STEP 6 - POSITION PUMP BOX FRAME .......................................................................... 39
STEP 7 - ATTACH PUMP & BATTERY BOX FRAME TO VEHICLE ................................... 41
STEP 8 - RUN HYDRAULIC LINES & ELECTRIC CABLES ............................................... 47
RUN GRAVITY DOWN HYDRAULIC LINES ....................................................... 48
TORQUE VALUES FOR HYDRAULIC CONNECTORS ...................................... 50
RUN POWER DOWN HYDRAULIC LINES ......................................................... 51
RUN ELECTRIC CABLES ................................................................................... 53
STEP 9 - GROUND PUMP TO VEHICLE FRAME .............................................................. 58