29
11921 Slauson Ave.  Santa Fe Springs, CA.  90670  (800) 227-4116  FAX (888) 771-7713
STEP 3 - POSITION LIFTGATE - Continued
ALTERNATE 
2” LG. X 3 
PLACES 
INBOARD & 2” 
LG. X 3 PLACES 
OUTBOARD OF 
LH & RH 
COLUMNS OR 
MOUNTING 
PLATES
WELDING LIFTGATE TO  
VEHICLE
FIG. 29-1
1/4”
1/4”
3.  Use overhead hoist or fork 
   lift to center Liftgate 
   against the vehicle (FIG. 
  29-1). Let angle stock,
   welded to extension plate, 
   rest on the top surface of 
   the vehicle bed. 
4. Clamp top of each column
  to vehicle body to prevent
 gap (FIG. 29-1). 
5. Weld the RH and LH columns 
    to vehicle body (FIG. 29-1).
TYPICAL
CLAMPS
6. Remove clamp from each of
    the columns. Then, move fork-
    lift away from work area.
GO TO STEP 5: REMOVE LOWER SUPPORT FIXTURES
To prevent damage to Liftgate: 
•  Connect welder ground to vehicle body.
•  Protect hydraulic hoses and electrical 
     cables with fl ame-resistant cover.
CAUTION
METHOD 2 - WELD BOLT-ON LIFTGATE TO BODY - Continued
7. Check to make sure RH and LH columns 
    are square and perpendicular to the ex-
    tension plate (FIG. 28-1).