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Mercury Racing 500R User Manual

Mercury Racing 500R
149 pages
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Operation
and
Maintenance
Manual
Scan for service and support information
© 2023 Mercury Marine
Mercury Racing 500R
8M0191559 423 eng

Table of Contents

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Mercury Racing 500R Specifications

General IconGeneral
Displacement4.6L
Horsepower500 hp
Full Throttle RPM5800-6400
Fuel Induction SystemElectronic Fuel Injection (EFI)
SteeringElectro-hydraulic power steering
Gear Ratio1.60:1
InductionSupercharged
Fuel Type91 Octane (R+M/2) Premium Unleaded
Shaft Length20 in (508 mm), 25 in (635 mm), 30 in (762 mm)

Summary

General Information

Operator Responsibilities & Initial Checks

Guidance on operator duties, pre-operation checks, and safety.

Boat & Engine Specifications

Details on horsepower capacity, engine specs, and serial number recording.

Operation & Performance

Information on high-speed operation, propeller selection, and performance factors.

Safety Guidelines

Crucial safety advice regarding people in water, hazards, and emissions.

Accessory & Transport Safety

Recommendations for selecting accessories and safe boat transporting.

Transporting

Trailering Boat/Outboard

Procedures for securely positioning and supporting the outboard for trailer transport.

Aquatic Invasive Species (AIS)

Information on preventing the spread of aquatic invasive species.

Fuel and Oil

Fuel Requirements

Guidelines on recommended gasoline types, octane ratings, and ethanol content.

Engine Oil Recommendations—500R

Specifies the recommended engine oil for optimal performance and protection.

Checking and Adding Engine Oil

Step-by-step instructions for checking and replenishing engine oil levels.

Features and Controls

Electronic Remote Controls (ERC)

Details on ERC types, operation, and adjustments.

Advanced Control Systems

Information on Active Trim, Adaptive Speed Control, and Engine Sync.

Steering & Trim Operations

Guidance on Helm Transfer, Quick Steer, and Power Trim/Tilt functions.

Specific Operational Modes

Instructions for operating in shallow water and other specific conditions.

Operation

Pre-Operation Checks

Essential inspections and checklists before starting the engine.

Operating Conditions & Procedures

Guidance on operating in various conditions and break-in.

Engine Start & Control

Steps for priming, starting, shifting gears, and stopping the engine.

Maintenance

Routine Cleaning & Care

Recommendations for cleaning external components and gauges.

Emissions & Schedules

Emissions regulations, certification labels, and maintenance schedules.

Fluid & Component Maintenance

Procedures for cooling system flush, cowl, battery, and fuel system maintenance.

Engine & Gearcase Service

Steps for changing oil, filters, gearcase lubricant, and specific propping procedures.

Storage

Storage Preparation Steps

Comprehensive guide for preparing the outboard for storage.

Component Protection

Procedures for protecting fuel system, external, and internal engine components.

Storage Specifics

Guidelines for gearcase and battery storage.

Troubleshooting

Starter Motor Will Not Crank the Engine

Possible causes and solutions when the starter motor fails to crank.

Engine Will Not Start

Common reasons and fixes for an engine that fails to start.

Performance Loss

Troubleshooting steps for identifying and resolving issues causing reduced engine performance.

Battery Will Not Hold Charge

Causes and solutions for a battery that fails to retain its charge.

Owner Service Assistance

Service & Support

Information on dealer services, contacting Mercury, and handling issues.

Special Cases & Literature

Procedures for stolen packages, submersion, and ordering literature.

Maintenance Log

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