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Mitsubishi F9Q

Mitsubishi F9Q
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Pub. No. PWEE0001-A
11A
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MITSUBISHI
ENGINE F9Q
WORKSHOP MANUAL
FOREWORD
This Workshop Manual contains procedures for
removal, disassembly, inspection, adjustment,
reassembly and installation, etc. for service
mechanics.
All information, illustrations and product
descriptions contained in this manual are current
as at the time of publication. We, however, reserve
the right to make changes at any time without prior
notice or obligation.
E Mitsubishi Motors Corporation Mar. 2001
FILING INSTRUCTION
Please keep these manual pages in the
binder No. BN940001.
File these pages according to the signs
“Added”, “Revised” and “Deleted” on the “List
of effective pages” which are interpreted
below.
Added:
File the pages with this sign additionally in
your manual.
Revised, Deleted:
Replace the existing pages with the
corresponding pages with this sign.
Missing sheets will be supplied upon request.
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Mitsubishi F9Q Specifications

General IconGeneral
Engine CodeF9Q
Fuel TypeDiesel
AspirationTurbocharged
Cooling SystemWater-cooled
Displacement1.9 L (1870 cc)
Bore x Stroke80 mm x 93 mm

Summary

Camshaft and Vacuum Pump

Specifications

Service Specifications

Lists standard and limit values for various engine components.

Torque Specifications

Lists required torque values for various engine fasteners and components.

Camshaft and Vacuum Pump Torque

Specifies torque values for camshaft and vacuum pump related bolts.

Special Tools

Crankshaft Pulley

Crankshaft Pulley Removal Service Point

Guidance on using special tools for crankshaft pulley removal.

Crankshaft Pulley Installation Service Point

Guidance on using special tools and torque for crankshaft pulley installation.

Timing Belt

Timing Belt Removal Service Points

Detailed steps for timing belt removal, including crankshaft alignment.

Timing Belt Installation

Steps for installing the timing belt, including crankshaft timing and pin insertion.

Timing Belt Installation Alignment

Steps for aligning timing marks on camshaft and crankshaft sprockets with the belt.

Timing Belt Tensioning

Detailed procedure for tensioning the timing belt using a microphone and standard value.

Belt Tension Adjustment

Procedure for final belt tension check and adjustment using MUT-II.

Oil Separator and Oil Return Pipe

Injection Pump and Fuel Injector

Intake and Exhaust

Water Pump and Water Pipe

Cylinder Head

Valve Guide Installation

Steps for pressing in valve guides using specific tools and pressure.

Cylinder Head Gasket Installation

Guidance on selecting and installing the correct thickness cylinder head gasket.

Cylinder Head Bolt Installation

Detailed procedure for tightening cylinder head bolts in multiple stages and angles.

Intake and Exhaust Valve Inspection

Procedures for measuring valve stem diameter, seat angle, and projection.

Valve Clearance Check and Adjustment

Steps for checking and adjusting valve clearances.

Valve Clearance Measurement

Detailed measurement of valve clearance for cold engine.

Tappet Selection for Adjustment

Procedure for selecting tappets based on measured wall thickness for clearance adjustment.

Oil Pan and Oil Pump

Oil Pan Installation

Procedure for fitting the oil pan with a new gasket and tightening bolts.

Piston

Piston and Connecting Rod Installation

Steps for installing piston/connecting rod assemblies into the cylinder block.

Piston Protrusion Measurement

Procedure for measuring piston protrusion using a dial gauge.

Cylinder Block

Removal Steps

Lists the sequence of parts for removal of the flywheel, oil seals, and bearings.

Bearing Cap Installation

Procedure for installing bearing caps, tightening bolts, and checking side clearance.

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