EasyManua.ls Logo

Mitsubishi FR-A740-00023-EC User Manual

Mitsubishi FR-A740-00023-EC
474 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
HEAD OFFICE:TOKYO BLDG MARUNOUCHI TOKYO 100-8310
3
4
5
6
7
1
2
FR-A700
INSTRUCTION MANUAL
INVERTER
PRECAUTIONS FOR USE
OF THE INVERTER
PARAMETERS
PROTECTIVE FUNCTIONS
PRECAUTIONS FOR
MAINTENANCE AND INSPECTION
SPECIFICATIONS
OUTLINE
WIRING
FR-A740-00023 to 12120-EC
IB-0600257ENG-B (0702)MEE Printed in Japan Specifications subject to change without notice.
FR-A700-EC INVERTER INSTRUCTION MANUAL
B

Table of Contents

Questions and Answers:

Mitsubishi FR-A740-00023-EC Specifications

General IconGeneral
BrandMitsubishi
ModelFR-A740-00023-EC
CategoryInverter
LanguageEnglish

Summary

OUTLINE

1.1 Product checking and parts identification

Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact.

1.2 Inverter and peripheral devices

Check the motor capacity of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity.

1.3 Method of removal and reinstallation of the front cover

Describes the procedure for removing and reinstalling the front cover of the inverter, including the operation panel and the main cover.

1.4 Installation of the inverter and enclosure design

Provides guidelines for designing and manufacturing inverter enclosures, considering heat generation, environment, and equipment layout.

WIRING

2.1 Wiring

Covers terminal connection diagrams, EMC filter information, and wiring instructions for main and control circuits.

2.2 Main circuit terminal specifications

Details the specifications of main circuit terminals, including AC power input, inverter output, power supply for control circuit, and connections for brake resistors and DC reactors.

2.3 Control circuit specifications

Explains the control circuit terminals, including input signals (STF, STR, STOP, etc.), output signals (relay outputs), and communication terminals (RS-485, USB).

2.4 Connection of motor with encoder (vector control)

Describes the structure and terminals of the FR-A7AP option unit for connecting motors with encoders, essential for vector control.

2.5 Connection of stand-alone option units

Details the connection procedures for various optional units such as brake resistors, brake units, high power factor converters, and power regeneration common converters.

PRECAUTIONS FOR USE OF THE INVERTER

3.1 Noise and leakage currents

Discusses measures to reduce inverter-generated noises and leakage currents, including earthing and line-to-line leakage currents.

3.2 Installation of a reactor

Explains the necessity and procedure for installing reactors (AC reactor FR-HAL, DC reactor FR-HEL) to prevent excessive peak current.

3.3 Power-off and magnetic contactor (MC)

Recommends the use of magnetic contactors on the inverter input side for safety, maintenance, and preventing accidents due to automatic restart.

3.4 Inverter-driven 400V class motor

Provides measures to prevent surge voltages from deteriorating motor insulation when driving 400V class motors, including using insulation-enhanced motors and adjusting PWM carrier frequency.

3.5 Precautions for use of the inverter

Lists essential safety precautions for handling, wiring, operating, and maintaining the inverter to prevent faults, damage, or injury.

PARAMETERS

4.1 Operation panel (FR-DU07)

Details the parts of the operation panel, including the display, buttons, and indicators, and explains basic operations like setting values and changing modes.

4.2 Parameter List

Provides a comprehensive list of parameters with their function, setting range, initial value, and refer to page information for detailed explanations.

4.3 Control mode

Explains different control modes like V/F control, advanced magnetic flux vector control, real sensorless vector control, and vector control, including their characteristics and applications.

4.4 Speed control by real sensorless vector control, vector control

Covers setting procedures for speed control, including gain adjustment, torque limit, and troubleshooting common issues.

4.5 Torque control by real sensorless vector control, vector control

Details how to set up torque control, including torque command, speed limit, gain adjustment, and troubleshooting common torque-related problems.

4.6 Position control by vector control

Explains how to configure position control using vector control, including setting position commands, electronic gears, and troubleshooting issues.

4.7 Adjustment of real sensorless vector control, vector control

Focuses on adjusting parameters like speed detection filter, torque detection filter, and excitation ratio to optimize performance and stability.

4.8 Adjust the output torque of the motor (current)

Covers manual torque boost, automatic current control, slip compensation, stall prevention, and multiple rating settings to optimize motor output.

4.9 Limit the output frequency

Explains how to set the maximum and minimum output frequency and how to avoid mechanical resonance points using frequency jumps.

4.10 Set V/F pattern

Details how to set V/F patterns, including base frequency/voltage, load patterns, elevator mode, and adjustable 5-point V/F patterns.

4.11 Frequency setting by external terminals

Explains how to configure frequency settings using external terminals, including multi-speed settings, jog operation, and remote setting functions.

4.12 Setting of acceleration/deceleration time and acceleration/deceleration pattern

Covers setting acceleration and deceleration times, patterns (linear, S-pattern), and automatic acceleration/deceleration adjustments.

4.13 Selection and protection of a motor

Provides guidance on selecting and protecting motors, including electronic thermal relay functions, applied motor settings, and auto-tuning procedures.

4.14 Motor brake and stop operation

Details various methods for motor braking and stopping, including DC injection brake, zero speed control, servo lock, regenerative brake, and stop-on-contact control.

4.15 Function assignment of external terminal and control

Explains how to assign functions to input and output terminals, including signals for operation, detection, and control.

4.16 Monitor display and monitor output signal

Covers how to display and monitor various inverter parameters and signals, including speed, current, voltage, and life indicators.

4.17 Operation selection at power failure and instantaneous power failure

Explains settings related to automatic restart and deceleration-to-stop functions during power failures or instantaneous power interruptions.

4.18 Operation setting at alarm occurrence

Details how to configure retry functions, alarm code outputs, and phase failure protection settings to manage and respond to alarms.

4.19 Energy saving operation and energy saving monitor

Explains how to configure energy saving controls and monitor energy consumption and savings.

4.20 Motor noise, noise reduction

Provides information on adjusting PWM carrier frequency and Soft-PWM control to reduce motor noise.

4.21 Frequency/torque setting by analog input (terminal 1, 2, 4)

Covers how to set frequency and torque using analog inputs, including function assignment, calibration, and compensation.

4.22 Misoperation prevention and parameter setting restriction

Explains how to prevent misoperations by configuring reset selections, disconnected PU detection, PU stop, parameter write protection, and reverse rotation prevention.

4.23 Selection of operation mode and operation location

Guides on selecting the inverter's operation mode (PU, external, network) and controlling its location.

4.24 Communication operation and setting

Details communication setup for PU connector, RS-485 terminals, and USB, including wiring, specifications, and protocols like Modbus-RTU.

4.25 Special operation and frequency control

Covers advanced functions like PID control, bypass-inverter switchover, load torque high speed frequency control, droop control, and encoder feedback.

4.26 Useful functions

Explains various useful functions such as cooling fan control, inverter part life display, maintenance timer, and free parameters.

4.27 Setting of the parameter unit and operation panel

Guides on configuring the parameter unit language, operation panel settings, buzzer control, and PU contrast adjustment.

4.28 Parameter clear

Explains how to clear parameters, including individual parameter clearing.

4.29 All parameter clear

Details the procedure for initializing all parameters to their factory default settings.

4.30 Parameter copy and parameter verification

Describes how to copy parameters between inverters or verify parameter settings for consistency.

4.31 Check and clear of the alarm history

Explains how to view and clear the inverter's alarm history for troubleshooting.

PROTECTIVE FUNCTIONS

5.1 Reset method of protective function

Explains how to reset protective functions after an alarm occurs, including inverter reset and the effect of power cycling.

5.2 List of alarm display

Provides a comprehensive list of alarm codes, their corresponding operation panel indications, and references for causes and corrective actions.

5.3 Causes and corrective actions

Details common error messages, their causes, and recommended corrective actions to resolve operational issues.

5.4 Correspondences between digital and actual characters

Shows the mapping between digital characters displayed on the operation panel and their actual alphanumeric representations.

5.5 Check first when you have troubles

Offers a troubleshooting guide for common issues like motor not starting, abnormal noise, or incorrect speed settings.

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

6.1 Inspection item

Outlines the daily and periodic inspection items required to maintain the inverter's performance and prevent faults.

6.2 Measurement of main circuit voltages, currents and powers

Explains how to measure main circuit voltages, currents, and powers using appropriate instruments, including precautions for output side measurements.

SPECIFICATIONS

7.1 Rating

Provides the inverter's electrical ratings, including applicable motor capacity, current, voltage, and power supply specifications.

7.2 Common specifications

Lists common specifications applicable across the inverter series, covering control methods, frequency ranges, input signals, and output signals.

7.3 Outline dimension drawings

Shows the physical dimensions and mounting hole details for various inverter models, essential for installation planning.

7.4 Installation of the heatsink portion outside the enclosure for use

Details methods for protruding the inverter's heatsink outside an enclosure to improve heat dissipation, including panel cutting dimensions.

Appendix 1 For customers who have replaced the older model with this inverter

Appendix 1-1 Replacement of the FR-A500 series

Provides instructions for replacing older FR-A500 series inverters with the FR-A700 series, highlighting differences in installation, wiring, and functions.

Appendix 1-2 Replacement of the FR-A200 <EXCELENT> series

Outlines the main differences and compatibilities when replacing FR-A200 series inverters with the FR-A700 series, covering control methods and changed functions.

Appendix 2 Control mode-based parameter (function) correspondence table and instruction code list

Control mode-based correspondence table and instruction code list

Lists parameters and their availability across different control modes (V/F, Vector, Real Sensorless Vector), along with instruction codes for communication.

Appendix 3 SERIAL number check

Appendix 3 SERIAL number check

Explains how to check the serial number of the inverter by referring to the rating plate and serial number sticker.

Related product manuals