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Mitsubishi FREQROL FR-A024-1.5K User Manual

Mitsubishi FREQROL FR-A024-1.5K
167 pages
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Mitsubishi FREQROL FR-A024-1.5K Specifications

General IconGeneral
BrandMitsubishi
ModelFREQROL FR-A024-1.5K
CategoryInverter
LanguageEnglish

Summary

Safety Instructions

1. Electric Shock Prevention

Precautions to prevent electric shock during inverter operation and maintenance.

2. Fire Prevention

Precautions to prevent fire hazards related to inverter installation and use.

3. Injury Prevention

Precautions to prevent personal injury from inverter operation and maintenance.

1. Precautions

Connecting input power to the output terminals of the inverter, will damage the output transistors

Warning against connecting power supply to output terminals U, V, W.

Do not use disconnect switch magnetic contactor at the inverter output to start or stop the motor (inverter)

Warning against using magnetic contactors for frequent start/stop of the motor.

Do not touch the inside of the inverter during operation

Safety warning about high voltage circuits inside the inverter.

Grounding

Importance and method of grounding the inverter and motor for safety.

2. Nomenclature and Functions

Handling the FR-ARW03 Parameter Copy Unit

Information on using the parameter copy unit for parameter data transfer.

3. Preparation Before Operation

3. Installation

Considerations for installing the inverter, including location and environmental conditions.

4. Wiring

Connecting input power, output, and control signal lines to the terminal block.

4. Operation Control Modes

5. Installation

Install the Inverter in the Upright Position

Guidelines for upright installation to ensure proper heat radiation.

Keep Ambient Temperature within the Permissible Temperature Range

Importance of maintaining ambient temperature within specified limits for inverter service life.

6. Wiring

6.1 Precautions

Important cautions to consider when wiring the inverter to avoid errors or damage.

Items to Be Checked When Designing an Application

Checks for commercial power supply selector circuits and behavior during power interruption.

6.2 Connecting the Power Supply and Motor

Instructions for connecting the power supply and motor to the inverter's terminal block.

6.3 Connecting the Control Signals

Diagram and notes for connecting various control signals to the inverter.

6.4 Operating the Inverter Using Single-Phase Power Supply

Guidelines and cautions for operating the inverter using a single-phase power supply.

6.5 Wiring Procedures

Step-by-step wiring procedures for standard and fully enclosed specifications.

Standard Specifications

Wiring procedures for standard specifications (FR-A024/FR-A044).

Wire Size and Wiring Distance

Guidelines for selecting wire size and managing wiring distance to prevent voltage drop and current limit issues.

Fully Enclosed Specifications

Wiring procedures for fully enclosed specifications (FR-A024-C/FR-A044-C).

7. Setting Parameters Before Startup

9. Precautions on Operating the Parameter Unit

Precautions for Operating the Inverter by the Parameter Unit

Warnings related to inverter operation using the parameter unit.

Cautions on Writing the Set Values

Conditions and parameters that can be written or not written under different operation modes.

Precautions for Operation

Conditions under which operation mode cannot be switched.

10. Outline of the Functions

Selecting the Operation Mode

Explains external, PU, and combination operation modes.

Setting the Parameters

Covers reading, updating, and clearing parameters.

Monitoring

Describes checking operation status and alarm contents.

11. Operation

11.1 Operation Modes

Classification of operation modes: External, PU, and Combined.

11.2 Selecting the Operation Mode

How to switch between external, PU, and combination operation modes.

11.3 External Operation Mode (Operation Using External Input Signals)

Detailed procedure for operating the inverter using external signals.

11.4 PU Operation Mode (Operation Using the Parameter Unit)

Procedure for ordinary operation using the parameter unit.

2. Jog Operation

Procedure for performing jog operation using the parameter unit.

11.5 Combination Operation Mode (Operation Using Both External Signals and Parameter Unit)

How to combine external signals and parameter unit for operation.

11.6 Switch Over Mode

How to switch between operation modes while the inverter is running.

11.7 Edit Enable Signal Mode

How the edit enable signal mode enables/disables parameter writing.

11.8 Local/Auto External Signal Selection Mode

How to change operation mode using external signals via terminal RH.

12. Setting and Changing the Parameters

Operating Procedure (Reading and Writing the Value Set in Pr.1 (Upper Limit Frequency))

Step-by-step procedure for reading and writing parameter values using the parameter unit.

13. Initializing the Parameters

Operating Procedure

Procedure for clearing parameters to factory settings.

Parameter All Clear

Procedure for clearing all parameters to factory default.

14. Monitoring

15. Errors

15.1 Error Codes and Contents of Errors

Lists common error codes, their probable causes, and corrective actions.

15.3 Logged Error Contents

Procedure for checking the contents of stored errors.

15.4 Clearing Error Log

Procedure for clearing the error log.

16. Parameter Unit Disconnection Detection Function

Operation of the Function

How to use the parameter unit disconnection detection function and its effects.

Cautions on Setting the Parameter Unit Disconnection Detection Function

Cautions regarding the parameter unit disconnection detection function.

17. Resetting the Inverter

18. Calibrating the Frequency Meter

Calibration Procedure (Adjust While Operating the Inverter)

Step-by-step procedure for calibrating the frequency meter.

19. Adjusting “Bias” and “Gain” of Frequency Setting Signals

Adjust the Bias and Gain by Applying Proper Values Across Terminals 2 and 5.

Explains how to adjust bias and gain for voltage/current frequency setting signals.

21. Selecting General-Purpose Magnetic Flux Vector Control

1. Conditions for Selecting the General-Purpose Magnetic Flux Vector Control

Conditions that must be met for effective use of magnetic flux vector control.

3. Parameters Related to the General-Purpose Magnetic Flux Vector Control

Lists parameters related to magnetic flux vector control.

Setting Method When Wiring Distance Is Particularly Long

Procedure for setting parameter 98 to invalidate current limits for long wiring distances.

Special Parameter Setting Procedure

Procedures for setting parameters 77 and 98 for flux vector control.

2. Selecting the General-Purpose Magnetic Flux Vector Control

How to set motor capacity and applicable motor for magnetic flux vector control.

22. Parameters

Parameter List

Lists parameters for alarm clear and inverter reset.

Pr.0 - Pr.2

Parameters for setting torque boost, upper and lower limit frequency.

Pr.3

Parameter for setting the base frequency and its voltage.

Pr.4 - Pr.6

Parameters for setting multiple-speed selections.

Pr.7 - Pr.9

Parameters for acceleration/deceleration time and electronic thermal relay.

Pr.10 - Pr.13

Parameters for DC injection braking and starting frequency.

Pr.22, Pr.23, Pr.66

Parameters for stall prevention function operation level.

Pr.29

Parameter for selecting acceleration/deceleration pattern.

Pr.30, Pr.70

Parameters for setting regenerative brake duty ratio.

Pr.31 - Pr.36

Parameters for serial communication functions.

Pr.37

Parameter for setting the speed display unit.

Pr.38

Parameter for frequency at 5V (10V) input.

Pr.39

Parameter for frequency at 20mA input.

23. Inspection and Maintenance

23.3 Replacing Parts

Identifies parts that may deteriorate and require replacement.

23.4 Measuring Voltage, Current, and Power in Main Circuit

Guidelines for measuring voltage, current, and power in the main circuit.

24. Troubleshooting

24.1 Inspection by the Display on the Parameter Unit

How the parameter unit displays fault codes and troubleshooting steps.

24.2 Troubles and Check Points

Common troubles, their check points, and potential causes.

24.3 Protection Functions

Lists inverter protection functions, their descriptions, and display codes.

24.4 Noise

General measures to prevent noise interference with the inverter and peripheral devices.

24.5 Power Harmonic Guidelines (Japan)

Guidelines for power harmonic suppression.

Leakage Current

Explanation of leakage current and measures to take.

25. Specifications

25.4 Definition of Terminals

Explains the function of each terminal on the inverter.

26. Selection of Peripheral Device

Selecting the Rated Sensitivity Current for the Earth Leakage Circuit Breaker

How to select the rated sensitivity current for earth leakage circuit breakers.

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