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Mitsubishi FREQROL-U100 User Manual

Mitsubishi FREQROL-U100
90 pages
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ADVANCED
AND
EVER
ADVANCING
MITSUBISHI
ELECTRIC
MITSUBISHI
General Purpose Inverter
mm®rnOO[loU100
Instruction ManuaI

Table of Contents

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Mitsubishi FREQROL-U100 Specifications

General IconGeneral
BrandMitsubishi
ModelFREQROL-U100
CategoryInverter
LanguageEnglish

Summary

Safety Precautions

Electric Shock Prevention

Measures to prevent electric shock hazards, with warnings about high voltage terminals and capacitors.

Fire Prevention Guidelines

Preventing fire risks by avoiding combustible materials, using circuit breakers, and proper wiring.

Injury Prevention Measures

Avoiding physical injury by using correct voltage, handling hot parts, and proper wiring.

Transportation and Mounting Safety

Safe practices for carrying, lifting, and installing the inverter to prevent damage or accidents.

Safe Wiring Practices

Critical wiring rules, including using shielded wires and ensuring power is off before wiring.

Operation and Trial Run Safety

Safety for trial runs and operation, covering retry functions, stop key usage, and thermal protection.

Emergency Stop and Maintenance Safety

Procedures for emergency stops, maintenance tests, and safe disposal of the inverter.

General Handling and Installation Safety

General advice on inverter operation, ensuring covers are fitted and cooling is adequate.

Inspection at Delivery

Model and Rating Plate Details

Information on identifying the inverter model and its specifications from the front and side plates.

Model Identification System

Explanation of the model designation codes for different inverter series, features, and configurations.

Names and Functions of Each Part

Inverter Unit Components

Identification and description of the main external parts of the inverter, including covers, key pad, and plates.

Front Cover Removal and Mounting

Instructions on how to safely remove and reattach the front cover for access to terminals.

Enclosed Type Wiring Cover

Details on the exclusive wiring cover for totally enclosed types and how to cut it for wiring.

Installation

Mounting Orientation and Ambient Conditions

Guidelines for vertical installation and maintaining ambient temperature for optimal inverter performance.

Installation Location Guidelines

Recommendations to avoid installing the inverter in direct sunlight, humid, dusty, or vibrating environments.

Ambient Space Requirements

Specifications for the clearance space required around the inverter for proper ventilation and heat dissipation.

Wiring

Wiring Precautions

Key considerations to prevent incorrect wiring and ensure proper inverter function, including terminal usage.

Connecting Power Supply and Motor

Instructions for correctly connecting the main power supply and motor to the inverter terminals (R, S, T, U, V, W).

Connecting Control Signals

Guidance on wiring various control signals for operation, frequency setting, and alarm output.

Wire Size and Peeling Length

Specifications for wire gauges and sheath peeling lengths required for terminal connections.

Wiring Planning Checks

Important checks for wiring planning, including electrical and mechanical interlocks for safety.

Wiring Countermeasures

Methods to prevent backflow current and ensure proper external power supply usage in wiring.

Operation

Available Operation Methods

Overview of different methods for controlling the inverter: key pad, external signals, or combined.

Key Pad Operation Guide

Detailed explanation of how to start, stop, set frequency, and change modes using the inverter's key pad.

External Input Signal Operation

How to operate the inverter using external switches and potentiometers for start and frequency setting.

Monitor and Parameter Settings

Procedures for monitoring inverter status and adjusting operational parameters via the key pad interface.

Functions

List of Functions

A table listing all available functions with their parameter numbers, setting ranges, and default values.

Function Explanations

Detailed descriptions of key inverter functions like torque boost, frequency limits, V/F control, and acceleration/deceleration.

Specifications

Standard Series Specifications

Technical specifications for the standard series of Mitsubishi FREQROL-U100 inverters, including capacity and voltage.

Low-Acoustic Noise Series Specifications

Technical specifications for the low-acoustic noise variants of the inverter, detailing performance differences.

Single Phase 100V Input Series Specifications

Technical specifications for the single-phase 100V input models, covering power and performance.

Single Phase 200V Input Series Specifications

Technical specifications for the single-phase 200V input models, including power and performance data.

Common Specifications

General specifications applicable across various inverter models, covering control methods, stability, and protection.

Noise Considerations

General Noise Countermeasures

Guidelines to avoid electromagnetic interference from power and signal cables.

Noise Countermeasure Examples

Diagrams and methods for installing filters and separating cables to reduce noise.

Leakage Current Management

Strategies to manage leakage current, including lowering carrier frequency and using appropriate breakers.

Carrier Frequency and Noise

How carrier frequency settings affect noise levels and the need for AC reactor selection.

Terminal Wiring Diagram

Main and Control Circuit Wiring

Diagram illustrating the connections for main power, motor, control signals, and output terminals.

Explanation of Terminal Specifications

Main Circuit Terminal Functions

Details on the purpose and connection requirements for main circuit terminals (R, S, T, U, V, W, Ground).

Control Circuit Terminal Functions

Explanation of control circuit terminals for input signals, output signals, frequency setting, and common connections.

Protective Functions

Overcurrent and Overvoltage Protection

Details on inverter protection against overcurrent during operation and overvoltage during regenerative braking.

Motor Overload and EEPROM Protection

Information on electronic thermal relay for motor overload and protection against EEPROM data loss.

Insufficient Voltage Warning and Resetting

How the inverter warns of low input voltage and procedures for resetting protective function stops.

Dimensional Outline Drawing

Standard Series Dimensions

Physical dimensions and mounting hole details for standard series inverter models.

Low-Acoustic Noise Series Dimensions

Physical dimensions and mounting details for the low-acoustic noise series inverter models.

Fully Enclosed Type Series Dimensions

Physical dimensions and mounting specifications for the fully enclosed inverter types.

Multi-Function Low-Acoustic Noise Series Dimensions

Physical dimensions for multi-function low-acoustic noise, fully enclosed inverter variants.

Selection of Peripheral Devices

Peripheral Device Selection Guide

Guidelines for selecting appropriate peripheral devices like breakers and contactors based on inverter model.

AC Reactor and Fuse Selection

Recommendations for selecting AC reactors and fuses based on power input, motor output, and wiring length.

Revision History

Revision Details by Date

Chronological list of revisions made to the instruction manual and their content.

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