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Mitsubishi FREQROL-E700 User Manual

Mitsubishi FREQROL-E700
108 pages
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Your First Inverter
Satellite Training Series
PART
2

Table of Contents

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Mitsubishi FREQROL-E700 Specifications

General IconGeneral
SeriesFREQROL-E700
Output Frequency0 to 400Hz
Control MethodV/F control, Vector control
Overload Capacity150% for 60 seconds
Protection FunctionsOver voltage, Under voltage, Over current, Overload, Phase loss
Communication ProtocolsCC-Link, Profibus-DP
Built-in FunctionsPID control
Braking UnitBuilt-in optional
Ambient Temperature-10 to +50°C
Storage Temperature-20 to +65°C
HumidityUp to 90% (non-condensing)
AltitudeUp to 1000m above sea level
EnclosureIP20
Cooling MethodForced air cooling (fan)
Input Voltage200V, 400V

Summary

Safety Precautions

General Safety Information

Always read and understand safety precautions before operating the equipment.

Electric Shock Prevention

Measures to prevent electric shock during installation and operation.

Fire Prevention

Guidelines to prevent fire hazards associated with inverter use.

Injury Prevention

Precautions to prevent injuries from incorrect inverter handling.

Additional Safety Instructions

Important safety measures for transportation, mounting, and operation.

Usage and Emergency Stop Safety

Covers safety during usage, emergency stop procedures, and maintenance.

Introduction to Inverters

Document Overview

Explains the purpose and content of this training document.

Related Documentation

Lists other relevant manuals and documentation for the inverter.

Chapter 1: Inverter Basics

What is an Inverter?

Introduces inverters as devices used to control motor speed.

Benefits of Using Inverters

Lists advantages such as speed control, energy saving, and smooth operation.

Inverter Applications

Examples of inverter usage in belt conveyors and ventilation fans.

Motor Drive Principles

Motor Speed and Frequency

Explains how motor speed is controlled by varying the frequency of current.

Principles of Motor Operation

Describes how rotating magnetic fields cause a motor's rotor to rotate.

Inverter Structure and Function

Inverter Internal Sections

Details the converter, inverter, and control circuit sections of the inverter.

Chapter 2: Specific Inverter Models

Mitsubishi General-Purpose Inverters

Introduces Mitsubishi's range of general-purpose inverters.

Mitsubishi Inverter Lineup

Presents an overview of different inverter series and their applications.

Inverter Model Details

Details features of specific inverter models like FR-F800 and MM-EFS.

Additional Inverter Models

Covers FR-E700, FR-D700, FR-A800, and FR-V500 series.

FR-E700 Inverter Description

Inverter Model Identification

Explains the naming convention for inverter models and their specifications.

Inverter Parts Identification

Identifies key components and terminals of the FR-E700 inverter.

Connecting the Inverter

Cover Removal and Installation

Instructions for removing and reinstalling the inverter's front and wiring covers.

Power Cable Connection

Details connecting single-phase and three-phase power to the inverter.

Control Terminal Connections

Explains the terminal layout and proper wiring procedures.

Blade Terminal Connections

Instructions for stripping wires and crimping blade terminals.

Inverter Usage Precautions

Inverter Installation Guidelines

Covers surface mounting and vertical installation of the inverter.

Inverter Installation Requirements

Specifies required clearances for heat dissipation and maintenance.

Inverter Installation Environment

Guidelines for multiple inverter arrangements and ventilation.

Troubleshooting Inverter Issues

Explains fault/alarm indications, categorization, and resetting procedures.

Chapter 3: Parameter Configuration

Understanding Inverter Parameters

Introduces the concept of parameters for configuring inverter operation.

Basic Parameter Settings

Explains parameters and lists commonly used ones for setup.

Inverter Operation Panel

Identifies and describes the functions of the operation panel keys and display.

Operation Modes and Command Sources

Explains the capability of controlling the inverter with various signals.

Operation Mode Selection (Pr. 79)

Details how to select between PU, External, and Network operation modes.

Basic Inverter Operation Modes

Describes External and PU operation modes.

Combined Operation Modes

Details External/PU operation modes 1 and 2.

Parameter Configuration Procedures

Steps to restore inverter parameters to their initial values.

Electronic Thermal O/L Relay Setup (Pr. 9)

Setting the electronic thermal O/L relay for motor protection.

Base Frequency Setting (Pr. 3)

Adjusting inverter output to match the motor rating.

Torque Boost Configuration (Pr. 0)

Correcting voltage drops and improving torque at low speeds.

Frequency Limits Setup (Pr. 1, 2)

Restricting motor speed by setting upper and lower frequency limits.

Acceleration and Deceleration Time (Pr. 7, 8)

Setting the time for acceleration and deceleration of motor speed.

Chapter 4: Using FR Configurator Software

FR Configurator Benefits

Explains how FR Configurator simplifies parameter setup and data management.

FR Configurator Fundamentals

Lists required hardware and describes PC to inverter connection.

FR Configurator Startup

Details the options available in the FR Configurator startup window.

FR Configurator Main Frame Layout

Describes the Navigation, Monitor, and System areas of the main window.

FR Configurator Navigation Area

Explains how to navigate and access functions within the Navigation area.

FR Configurator System Area

Details functions like Parameter List, Diagnosis, and Convert.

FR Configurator Monitor Area

Describes functions for monitoring inverter data (Graph, Analyzer, etc.).

FR Configurator Easy Setup

Outlines the step-by-step process for configuring the inverter using Easy Setup.

Easy Setup: System Property

Inputting system name and comments for creating a system file.

Easy Setup: Communication Settings

Adjusting communication parameters like port, speed, and parity.

Easy Setup: Inverter Setting Method

Choosing between automatic recognition or manual model setting.

Easy Setup: Automatic Detection

Process for detecting inverters available for communication.

Easy Setup: Inverter Selection

Selecting an inverter station number for parameter configuration.

Easy Setup: Control Method

Setting the specific control method for the selected inverter.

Easy Setup: Motor Setting

Inputting motor information and adjusting monitor units.

Easy Setup: Start and Frequency Input

Choosing how to input start commands and frequency settings.

Easy Setup: Parameter List

Displaying configured parameters and writing them to the inverter.

Parameter List Operations

Lists functions like reading, writing, clearing, and searching parameters.

Parameter Data Operations

Performing batch reads, writes, and verifications of inverter parameters.

Parameter Initialization

Procedures for clearing individual or all inverter parameters.

Chapter 5: External Inverter Connections

Connecting GOT to Inverter

Explains the role of GOT (Graphic Operation Terminal) in inverter control.

GOT to Inverter Wiring

Illustrates the wiring between the GOT and inverter using RS-485.

Inverter Communication Settings for GOT

Sets parameters like station number, speed, and stop bits for GOT communication.

GOT Communication Settings

Steps to configure GOT communication settings using GT Designer3 software.

Connecting MELSEC iQ-F PLC to Inverter

Explains using FX5 PLCs for inverter monitoring and control via RS-485.

iQ-F PLC to Inverter System Configuration

Describes using RS-485 ports, communication boards, and adapters.

PLC Connection Details

Details peer-to-peer connections using the PU connector.

Terminating Resistor Connections

Connecting terminating resistors on the PLC and inverter sides.

PLC to Inverter Wiring Diagrams

Wiring diagrams for connecting single/multiple inverters (4-wire type).

PLC to Inverter Wiring (2-wire type)

Wiring diagrams for connecting single/multiple inverters (2-wire type).

Inverter Communication Settings for PLC

Lists essential parameters for inverter-PLC communication.

FX5 PLC Communication Settings

Steps to configure communication settings using GX Works3 software.

External Potentiometer Operation

Setting up analog inputs (voltage/current) for frequency control.

Potentiometer Operation Example

Step-by-step guide for operating the inverter with a potentiometer.

Chapter 6: Review and Questions

Review of Covered Material

Introduces the review questions based on previous content.

Review 1: Belt Conveyor Control

Defines control requirements for a belt conveyor system.

Review 2: FR Configurator Operations

Practicing parameter loading, clearing, and writing with FR Configurator.

Review 3: Comprehension Test

Questions on parameter change procedures and fault display matching.

Operation Panel Operation Review

Matching operations with the correct panel buttons.

Parameter Value Input Review

Determining correct parameter values for optimal inverter operation.

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