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Malux MTM5500 Series
Motorola Malux MTM5500 Series User Manual
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Fuse for Ignition Sense
Cable PMKN4120
fuses of identical value. Nev-
er insert ones of different
values.
4 A (Motorola Part Num-
ber: 6580283E02)
68015000181-LB
Appendix E: Product Specific Information for Digital Terminals Type MT953C/MT853C/MT753C/MT553C
134
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133
Table of Contents
Copyrights
3
Table of Contents
5
List of Figures
9
List of Tables
13
Icon Conventions
17
Chapter 1: Scope of this Manual
19
Safety Information
19
Mtm5X00 Manuals and User Guides
19
Chapter 2: Model Information and Accessories
23
Model Descriptions
23
Sales Model Nomenclature
23
Table 1: Radio Model Descriptions
23
Table 2: Sales Model Nomenclature
23
Table 3: Sales Models - Description of Symbols
23
Mobile Terminal Model Information
24
Table 4: Type and Model Numbers
24
Model Specifications
26
Table 5: General Specifications
26
Table 6: Receiver Specifications
27
Table 7: Transmitter Specifications
27
MTM5200/MTM5400 Accessories-To-Model Chart
28
Table 8: Control Heads
28
Table 9: Expansion and Remote Head Kits
29
Table 10: Microphones
29
Table 11: Loudspeakers
29
Table 12: Handsets
29
Table 13: PTT Switches
30
Table 14: Desktop and Data Box Mount
30
Table 15: Power Supplies
30
Table 16: Power Cables
30
Table 17: Cables
30
Table 18: Junction Box
31
Table 19: Power Cables (to Mobile Terminal)
31
Table 20: Installation
31
Table 21: Mounting (Transceiver)
31
Table 22: Mounting (Control Head)
32
Table 23: Programming/Data
32
Table 24: Antennas
32
MTM5500 Accessories-To-Model Chart
33
Table 25: GPS
33
Table 26: Motorcycle Enclosures
33
Table 27: Control Heads
33
Table 28: Microphones
34
Table 29: Loudspeakers
34
Table 30: Handsets
34
Table 31: PTT Switches
35
Table 32: Cables
35
Table 33: Power Cables (to Mobile Terminal)
35
Table 34: Installation
35
Table 35: Mounting (Transceiver)
36
Table 36: Mounting (Control Head)
36
Table 37: Programming/Data
36
Table 38: Antennas
36
Table 39: GPS
37
Table 40: Label Identification for Telephone Style Control Head
37
Table 41: Ferrites for Ethernet Control Head
38
Chapter 3: Vehicle Preparation
39
General Guidelines for Radio Installation
39
Uninstalling the Radio
40
Installing DC Power Cable
40
Figure 1: Power Cabling Routing to Engine Compartment
41
Figure 2: Power Cable Assembly
42
DC Power Cables
43
Installing Ignition Sense Cable
43
Table 42: DC Power Cables
43
Figure 3: Accessory Plug
44
Ignition Sense Cables
44
Table 43: Ignition Sense Cables
44
Chapter 4: Radio Installation
45
Dashboard Installation
45
Installing the Radio in an Automotive Dashboard
45
Mounting the Radio in the Frame
45
Removing the Radio from the Frame
46
Figure 4: Radio with Mount Kit
46
Desktop Installation
47
Desktop Installation Planning
47
Figure 5: Radio with Demount Tools
47
Figure 6: Typical Desktop Mounting
48
MTM5200/MTM5400 Remote Mount Installation
49
Figure 7: Remote Mount Installation with Remote Head Enhanced/Data Expansion Head
49
Table 44: Associated Components
49
Installing the Remote Mount Enhanced Control Head Onto the Remote Mount Trunnion
50
Table 45: Associated Components for Remote Mount
50
Figure 8: Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion
51
Installing the Remote Mount Enhanced Control Head in a DIN Mount Bracket
51
Figure 9: Remote Mount Enhanced Control Head Installation with DIN Mount Bracket
52
Inserting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the DIN Frame
52
Adding Extra Accessories to the Remote Head by Expansion Cable
53
Figure 10: Radio with Mounting Bracket and Mounting Kit
53
Installing the Accessories Expansion Cable
54
MTM5500 Remote Mount Installation
54
Figure 11: Accessories Expansion Cable with the Mobile Microphone Port (MMP)
54
Figure 12: Remote Mount Installation with Ethernet Control Head (Ech) PMWN4024
55
Table 46: MTM5500 Configurations - Graphics Description
55
Figure 13: Remote Mount Installation with Ethernet Telephone Style Control Head (TSCH)
56
Figure 14: Dual Control Head with Two Ech
56
Figure 15: Dual Control Head with Two TSCH
57
Figure 16: Dual Control Head with a Combination of Ech and TSCH
57
Figure 17: Multi Radio Control Installation with Ech
58
Figure 18: Multi Radio Control Installation with TSCH
58
Ethernet Cables
59
Figure 19: Ethernet Cable
59
Figure 20: Ethernet Cable (PMKN4135_)
59
Table 47: Ethernet Cables
59
Figure 21: Ethernet Cable (PMKN4176_, PMKN4177_, and PMKN4178_)
60
Installing the Remote Mount Ethernet Control Head (Ech) Onto the Remote Mount Trunnion
60
Figure 22: Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion
61
Installing the Remote Mount Ethernet Control Head (Ech) in a DIN Mount Bracket
61
Figure 23: Remote Mount Enhanced Control Head Installation with DIN Mount Bracket
62
Inserting the Remote Mount Ethernet Control Head (Ech) with the DIN Mount Bracket into the DIN Frame
62
Adding Extra Accessories to the Ethernet Control Head (Ech) and Telephone Style Control Head (TSCH)
63
Figure 24: Mounting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into
63
Figure 25: Accessories Expansion RECH Y-Cable
64
Figure 26: Accessories Expansion TSCH Y-Cable
66
Telephone Style Control Head (TSCH)
67
Figure 27: Telephone Style Control Head (TSCH) Cradle
68
Figure 28: TSCH Handset and Cradle
69
Figure 29: TSCH Unsupported Installation
69
Figure 30: Slim Bracket
70
Mounting TSCH Cradle Onto Slim Bracket
70
Figure 31: Rear View of TSCH Cradle
71
Figure 32: Rear View of the TSCH Cradle with Slim Bracket
72
Motorcycle Mount Enhanced Control Head Installation
73
Figure 33: Rear View of the TSCH Cradle with Attached Slim Bracket
73
Figure 34: Motorcycle Mount Enhanced Control Head - Front Side
73
Installing Motorcycle Mount Enhanced Control Head
74
Figure 35: Motorcycle Installation
75
Figure 36: Upward Movement
76
Figure 37: Downward Movement
76
Figure 38: Motorcycle Mount Enhanced Control Head Mounted in a Trunnion
77
Installing Motorcycle Mount TELCO Cable (PMKN4030_)
77
MTM5200/MTM5400 Mechanical Parts
77
Table 48: Motorcycle Mount Enhanced Control Head - Mechanical Parts List for Installation
77
Adding Extra Connectivity to the Motorcycle Mount Enhanced Control Head
78
Data Expansion Head Enhanced Installation
78
Data Expansion Head Enhanced Radio Without Control Head
78
Data Box Radio
78
Figure 39: Data Box Radio Interface Description
78
Data Expansion Head Enhanced with 3Rd Party Control Head
79
Figure 40: Configuration with Two Control and Data Terminals
79
Junction Box Installation
80
Figure 41: Remote Mount Installation with Junction Box
81
Installing Junction Box
82
Connecting Accessories to the Junction Box
82
Connectors on the Junction Box
83
Figure 42: Connectors on the Junction Box - Front Panel
83
Connection Plan for the Junction Box Accessory Terminal
84
Figure 43: Connectors on the Junction Box - Rear Panel
84
Figure 44: Connection Plan for the Speaker
84
Figure 45: Connection Plan for the Alarm Relay
85
Figure 46: Connection Plan for the Emergency Switch
85
Installing the Cable
86
Figure 47: Connection Plan for the Ignition Sense Cable
86
Figure 48: Connection Plan for External PTT
86
Connection Plan for Accessory Connector Kit
87
Table 49: Accessory Connector Kit - Cable Connectivity
87
Radios with Data Expansion Head Enhanced
88
Standard Radios Without Data Expansion Head Enhanced
88
Standard Radios Without Ethernet Data Expansion Head
89
Installing Trunnion
89
Figure 49: Terminal into High Profile Trunnion (GLN7317_)
89
Figure 50: Terminal into Key Locked Mount Trunnion (RLN4779_)
90
Figure 51: Top of Dash Mount
91
Figure 52: below Dash Mounting
92
Chapter 5: Connectors and PIN Assignment
93
Transceiver Rear Side
93
Figure 53: Location of Accessory Connector - Rear Side
93
Table 50: 26-PIN Accessory Connector
93
Accessory Connection Plan
95
Figure 54: Accessory Connector
95
Figure 55: 26-Pin Accessory Connector
95
Re-Crimp Procedure
96
Figure 56: Connecting Diagrams
96
Connectors and Pin Assignment of Data Expansion Head Enhanced and Remote Head Enhanced
97
Figure 57: Data Expansion Head Enhanced - Front View and Connector Location
97
10-Pin TELCO Connector
98
Figure 58: Remote Head Enhanced - Front View and Connector Location
98
Table 51: 10-Pin TELCO Connector Pins
98
25-Pin Subd Connector
99
Table 52: 25-Pin Subd Connector Pins
99
9-Pin Subd Connector
100
Table 53: 9-Pin Subd Connector Pins
100
Connectors and Pin Assignment of Ethernet Expansion Head
101
Ethernet Control Head Interfaces
101
Figure 59: Ethernet Expansion Head Enhanced - Front View and Connector Location
101
Table 54: Pin Assignment of the 10-Pin RJ50 Port 1 and Port 2 Connector - Ethernet Expansion
101
9-Pin Subd Connector
102
Connector and Pin Assignment of the Enhanced Control Head
102
Figure 60: Enhanced Control Head's Mobile Microphone Port Connector
102
Table 55: 9-Pin Subd Connector Pins
102
Figure 61: Enhanced Motorcycle Control Head -Rear View
103
Table 56: Enhanced Control Head`s Mobile Microphone Port Connector
103
Figure 62: Remote Enhanced Control Head - Rear View
104
Figure 63: Enhanced Motorcycle Control Head - Rear Connectors
104
Table 57: 10-Pin Telco Connector
104
Table 58: 25-Pin Back Connector
105
Connector and Pin Assignment of Ethernet Control Head (Ech)
106
Figure 64: View of the Ethernet Control Head (Ech) with Mobile Microphone Port Connector
106
Figure 65: Ethernet Control Head - Rear Connectors
107
Table 59: Mobile Microphone Port Connector
107
Table 60: 10-Pin Ethernet Connector
108
Table 61: 25-Pin Back Connector
108
Connecting Cables
109
Motorcycle Mount TELCO Cable
109
Figure 66: Motorcycle Mount TELCO Cable
109
Remote Mount Cables
110
Accessories Expansion Cable
110
Figure 67: Remote Mount Cable
110
Figure 68: Accessories Expansion Cable
110
Table 62: Accessories Expansion Cable - Connections
110
Connector and Pin Assignment for Cradle (Telephone Style Control Head)
111
Table 63: Pin Assignment of the 10-Pin Audio Connector - Telephone Style Control Head
112
Table 64: Pin Assignment of the 10-Pin RJ50 Connector - Telephone Style Control Head
112
Ethernet Cables
113
Remote Ethernet Control Head Y-Cable (Accessories Expansion Cable)
113
Figure 69: Mobile to Control Head Ethernet Cable Pin Diagram
113
Figure 70: Mobile to Mobile Ethernet Cable Pin Diagram
113
Telephone Style Control Head Y-Cable (Accessories Expansion Cable)
114
Radio-To-Junction Box
114
Figure 71: RECH Y-Cable Pin Diagram
114
Figure 72: TSCH Y-Cable Pin Diagram
114
Figure 73: Connecting Cable - Radio-To-Junction Box
115
Data Expansion Head Enhanced Radio-To-Data Device
116
Data Expansion Head Enhanced Radio-To-Fist Microphone
116
Figure 74: Standardized RS232 Cable
116
Removing the Existing Coiled Cord Cable
117
Figure 75: Pin Assignment of Cable from Accessory Connector to Microphone Housing
117
Table 65: Pin Assignment of Cable from Accessory Connector to Microphone Housing
117
Cables to Provision AIE/E2E Keys
118
Figure 76: Active Data Cable PMKN4104
118
Table 66: Pin Assignment - Active Data Cable PMKN4104
118
Chapter 6: External Equipment Installation
119
Vehicle Antenna Installation
119
Mobile Radio Operation and EME Exposure
119
Selecting an Antenna Site
119
Installing Antenna
120
Figure 77: Connections to the Rear Side of the Radio
120
Completing Radio Installation
121
Installing External Speaker
121
Figure 78: External Speaker Trunnion Bracket
122
Appendix A: Service Information - EIA
123
Table 67: Service Information - Telephone Numbers to EIA Integrated Call Center
123
Appendix B: Service Information - AME
125
Table 68: Service Information - Telephone Numbers and Addresses of the Asia and Pacific Motorola Centers
125
Piece Parts
127
Appendix C: Service Information - Americas
129
Table 69: Service Information - Telephone Numbers and Addresses of Latin America Radio Support Centers
129
Table 70: Service Information - Telephone Numbers and Addresses of Latin America Motorola Centers
129
Appendix D: Warranty and Service Support
131
Appendix E: Product Specific Information for Digital Terminals Type MT953C/MT853C/MT753C/MT553C
133
Table 71: Equipment Electrical Ratings
133
Table 72: Normal Load Conditions
133
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Motorola Malux MTM5500 Series Specifications
General
Brand
Motorola
Model
Malux MTM5500 Series
Category
Two-Way Radio
Language
English
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