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Nelson N800iTM - N800 I Weld Cycle Timing

Nelson N800iTM
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Tucker GmbH, Mail / Post: Max-Eyth-Str.1, 35394 Gießen, Germany
Stud welding unit N800i
As of 24.08.2021
Manual part number: BE 1227
58
Fully Lifted
Stud Travel
Touching Work
Front Panel Time
Drop Time
(F31)
Plunge Short
Circuit On-
Time (F2)
Actual Weld Time
6.5 N800i Weld Cycle Timing
This part explains how the inverter series controls main current and the weld gun. It
further explains what elements affect drop time. For short cycle welding, the gun drop
time and plunge time are critical components in the weld timing, so they must be
configured, understood, and used correctly to get the optimum results.
Here are the relevant settings for welding on the N800i:
F31 Drop time. Use this function to measure \ configure the drop time of the gun.
While viewing this function (that is, with F31 on the display), attempt a weld. The
gun will lift and drop, but no weld current will pass. The gun’s drop time is
measured, stored, displayed, and used in weld timing as will be described later in
this document.
F2 Plunge short circuit ontime. This is the time that the weld current remains on
after the stud is scheduled to have hit the workpiece.
Front Panel Time This is the (weld) time set on the front panel.
Here are some other definitions:
Main current time = Front panel time + Plunge short circuit on time (F2.) The main
current time is the total time that weld cur rent is delivered. See below.
Under normal conditions, critical times and events throughout the main current time
can be described as:
Main current start
Gun Coil Released
Stud Hit
Workpiece
Main Current
Stop
Not to scale

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