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Nelson N800iTM - Page 63

Nelson N800iTM
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Tucker GmbH, Mail / Post: Max-Eyth-Str.1, 35394 Gießen, Germany
Stud welding unit N800i
As of 24.08.2021
Manual part number: BE 1227
60
The important thing to note is that normally, the stud begins to drop at Front Panel
Time Drop Time. But if the Drop Time exceeds the Front Panel Time, the stud would
need to begin to drop prior to the start of the weld in order to make the Actual Weld
Time to be the same as the Front Panel Time. This is done by releasing the gun coil
during the pilot arc stage.
For example:
Front Panel Time = 20ms
Drop Time (F31) = 30ms
Plunge short circuit ontime (F2) = 50ms
Since [20ms 30ms] < 0, the, the gun coil is released prior to starting the main current.
So the weld profile would look like this:
The resulting Actual Weld Time is 20ms. The stud would still take 30ms to drop, but
the main current and main arc would only be 20ms.
Main current time
Fully Lifted
Stud Travel
Touching Work
Front Panel Time
Drop Time (F31)
Plunge Short
Circuit On-
Time (F2)
10
ms
20 ms
50 ms
Pilot current start
Gun Coil Released
Stud Hit
Workpiece
Main Current
Stop
Not to scale

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