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B 1000
Nord Drivesystems B 1000 Manual With Installation Instructions
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B 1000
–
en
Gear units
Manual with installation instruction
s
2
Table of Contents
Default Chapter
4
Table 1: Version List B 1000
4
Table of Contents
7
1 Safety Information
11
Intended Use
11
Do Not Make any Modifications
11
Performing Inspection and Maintenance Work
11
Personnel Qualification
11
Safety for Particular Activities
12
Check for Transport Damage
12
Safety Information for Installation and Maintenance
12
Hazards
12
Hazards When Lifting
12
Hazards Due to Rotating Parts
12
Hazards Due to High or Low Temperatures
13
Hazards Due to Lubricants and Other Substances
13
Hazards Due to Noise
13
Hazards Due to Pressurised Coolants
13
2 Description of Gear Units
14
Gear Unit Types and Type Designations
14
Table 2: Gear Unit Types and Type Designations
14
Table 3: Versions and Options
15
Name Plate
16
Figure 1: Name Plate
16
3 Transport, Storage, Assembly
17
Transporting the Gear Unit
17
Storage and Downtimes
17
General Measures
17
Storage and Downtimes in Excess of 3 Months
18
Storage and Downtimes in Excess of 9 Months
18
Preparing for Installation
19
Check for Damages
19
Remove Corrosion Protection Agents
19
Check Rotational Direction
19
Check Ambient Conditions
19
Drives with Nsd Tuph Surface Treatment
20
Installing the Oil Expansion Chamber (Option: OA)
20
Installing the Oil Reservoir Tank (Option: OT)
21
Installing the Gear Unit
21
Installation of a Hub on Solid Shaft (Option: V, L)
22
Figure 2: Example of a Simple Pulling Device
22
Figure 3: Permissible Application of Force to Drive and Driven Shafts
23
Fitting Push-On Gear Units with Fastening Element (Option: B)
24
Figure 4: Applying Lubricant to the Shaft and the Hub
24
Figure 5: Removing the Factory-Fitted Closing Cap
25
Figure 6: Gear Unit Mounted on Shaft with a Shoulder Using the Fastening Element
25
Figure 7: Gear Unit Mounted on Shaft Without a Shoulder Using the Fastening Element
25
Figure 8: Removal Using Dismantling Device
25
Fitting a Hollow Shaft with Shrink Disc (Option: S)
26
Figure 9: Mounting the Rubber Buffer (Option G And/Or VG) on Parallel Shaft Gear Units
26
Figure 10: Attaching the Torque Support on Bevel Gear and Worm Gear Units
26
Figure 11: Hollow Shaft with Shrink Disc
27
Fitting a Hollow Shaft with GRIPMAXX™ (Option: M)
29
Figure 12: GRIPMAXX™, Exploded Diagram
29
Table 4: Permissible Machine Shaft Tolerances
30
Fitting the Covers (Option: H, H66)
31
Figure 13: Fitting the Covers, Option SH, Option H, and Option H66
31
Fitting the Covers
32
Fitting a Standard Motor (Option: IEC, NEMA, AI, AN)
32
Figure 14: Disassembly and Assembly of the Cover Cap
32
Table 5: IEC and NEMA Motor Weights
32
Figure 15: Fitting the Coupling Onto the Motor Shaft - Various Types of Coupling
34
Table6: Motor Parallel Keys
35
Table 7: Position of the Half-Coupling on the NEMA Motor Shaft
35
Mounting of the Cooling Coil Onto the Cooling System
36
Figure 16: Cooling Cover
36
Installation of the External Oil/Air Cooler
37
Connecting Hoses
37
Electrical Connection
37
Figure 17: Connection of the Oil/Air Cooler
37
Installation of an Oil Expansion Chamber (Option: OA)
38
Installation of the Sizes I, II and III
38
Installation of Sizes 0A and 0B
38
Figure 18: Position of the Oil Expansion Chamber
38
Subsequent Painting
39
Electrical Connection of the Mounted Motor
39
Figure 19: Position of the Oil Expansion Chamber
39
4 Commissioning
40
Checking the Oil Level
40
Activating the Vent
40
Figure 20: Activating the Vent Screw
40
Figure 21: Activating the Pressure Vent Screw
40
Activating the Automatic Lubricant Dispenser
41
Figure 22: Removing the Vent Plug and Fitting the Special Pressure Vent
41
Figure 23: Fitting the Grease Collection Container
41
Cooling Coil (Option: CC)
42
Figure 24: Activating the Automatic Lubricant Sensor with Standard Motor Mounting
42
Figure 25: Adhesive Label
42
Running-In Time for the Worm Gear Unit
43
Checklist
43
Table 8: Checklist for Commissioning
43
5 Service and Maintenance
44
Inspection and Maintenance Intervals
44
Table 9: Inspection and Maintenance Intervals
44
Service and Maintenance Work
45
Visual Inspection for Leaks
45
Check for Running Noises
45
Checking the Oil Level
46
Figure 26: Checking the Oil Level with a Dipstick
46
Visual Inspection of the Rubber Buffers (Option: G, VG)
47
Visual Inspection of the Hoses (Option: OT, CS2-X)
48
Re-Greasing (Option: VL2, VL3, W, AI, AN)
48
Replacing the Automatic Lubricant Dispenser
48
Figure 27: Re-Grease IEC/NEMA Adapters AI and an with Option BRG1
48
Figure 28: Switching the Automatic Lubricant Sensor with Standard Motor Mounting
48
Change the Oil
49
Clean and Check Vent Screw
50
Replacing the Shaft Sealing Ring
50
Re-Lubrication of Bearings in the Gear Unit
50
General Overhaul
50
6 Disposal
51
Table 10: Materials
51
7 Appendix
52
Versions and Mounting Position
52
Explanation of Symbols
52
UNIVERSAL/MINIBLOC Worm Gear Units
53
Parallel Shaft Gear Units with Oil Level Tank
54
Figure 29: Parallel Shaft Gear Units with Oil Level Tank
54
Overview of Mounting Positions
55
Lubricants
68
Roller Bearing Greases
68
Table 11: Roller Bearing Greases
68
Gear Oils
69
Table 12: Gear Oils
70
Screw Tightening Torques
71
Table 13: Screw Tightening Torques
71
Troubleshooting
72
Table 14: Overview of Malfunctions
72
Leakage and Leak-Tightness
73
Table 15: Definition of Leaks According to DIN 3761
73
Repair Information
74
Repairs
74
Internet Information
74
Warranty
74
Abbreviations
75
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Operating And Assembly Instructions
80 pages
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Nord Drivesystems B 1000 Specifications
General
Brand
Nord Drivesystems
Model
B 1000
Category
Industrial Equipment
Language
English
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