Nord Drivesystems B 1000 - Table of Contents

Table of Contents
B 1000 en-3921 7
Table of Contents
1 Safety information ..................................................................................................................................... 11
1.1 Intended use .................................................................................................................................... 11
1.2 Do not make any modifications. ....................................................................................................... 11
1.3 Performing inspection and maintenance work ................................................................................. 11
1.4 Personnel qualification ..................................................................................................................... 11
1.5 Safety for particular activities ........................................................................................................... 12
1.5.1 Check for transport damage ............................................................................................... 12
1.5.2 Safety information for installation and maintenance ........................................................... 12
1.6 Hazards ............................................................................................................................................ 12
1.6.1 Hazards when lifting ........................................................................................................... 12
1.6.2 Hazards due to rotating parts ............................................................................................. 12
1.6.3 Hazards due to high or low temperatures ........................................................................... 13
1.6.4 Hazards due to lubricants and other substances ................................................................ 13
1.6.5 Hazards due to noise .......................................................................................................... 13
1.6.6 Hazards due to pressurised coolants ................................................................................. 13
2 Description of gear units .......................................................................................................................... 14
2.1 Gear unit types and type designations ............................................................................................. 14
2.2 Name plate ....................................................................................................................................... 16
3 Transport, storage, assembly .................................................................................................................. 17
3.1 Transporting the gear unit ................................................................................................................ 17
3.2 Storage and downtimes ................................................................................................................... 17
3.2.1 General measures .............................................................................................................. 17
3.2.2 Storage and downtimes in excess of 3 months .................................................................. 18
3.2.3 Storage and downtimes in excess of 9 months .................................................................. 18
3.3 Preparing for installation .................................................................................................................. 19
3.3.1 Check for damages ............................................................................................................ 19
3.3.2 Remove corrosion protection agents .................................................................................. 19
3.3.3 Check rotational direction ................................................................................................... 19
3.3.4 Check ambient conditions .................................................................................................. 19
3.3.5 Drives with nsd tupH surface treatment .............................................................................. 20
3.3.6 Installing the oil expansion chamber (Option: OA) .............................................................. 20
3.3.7 Installing the oil reservoir tank (Option: OT) ....................................................................... 21
3.4 Installing the gear unit ...................................................................................................................... 21
3.5 Installation of a hub on solid shaft (option: V, L) .............................................................................. 22
3.6 Fitting push-on gear units with fastening element (option: B) ........................................................... 24
3.7 Fitting a hollow shaft with shrink disc (Option: S) ............................................................................. 26
3.8 Fitting a hollow shaft with GRIPMAXX™ (Option: M) ....................................................................... 29
3.9 Fitting the covers (option: H, H66) ................................................................................................... 31
3.10 Fitting the covers .............................................................................................................................. 32
3.11 Fitting a standard motor (Option: IEC, NEMA, AI, AN) ..................................................................... 32
3.12 Mounting of the cooling coil onto the cooling system ....................................................................... 36
3.13 Installation of the external oil/air cooler ............................................................................................ 37
3.13.1 Connecting hoses ............................................................................................................... 37
3.13.2 Electrical connection ........................................................................................................... 37
3.14 Installation of an oil expansion chamber (Option: OA) ..................................................................... 38
3.14.1 Installation of the sizes I, II and III ...................................................................................... 38
3.14.2 Installation of sizes 0A and 0B............................................................................................ 38
3.15 Subsequent painting ........................................................................................................................ 39
3.16 Electrical connection of the mounted motor ..................................................................................... 39
4 Commissioning ......................................................................................................................................... 40
4.1 Checking the oil level ....................................................................................................................... 40
4.2 Activating the vent ............................................................................................................................ 40
4.3 Activating the automatic lubricant dispenser .................................................................................... 41
4.4 Cooling coil (Option: CC) ................................................................................................................. 42
4.5 Running-in time for the worm gear unit ............................................................................................ 43
4.6 Checklist .......................................................................................................................................... 43