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Nordson FoamMelt 200 User Manual

Nordson FoamMelt 200
306 pages
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FoamMelt
200
Processor
  
 
 
NORDSON CORPORATION DULUTH, GEORGIA USA
www.nordson.com

Table of Contents

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Nordson FoamMelt 200 Specifications

General IconGeneral
BrandNordson
ModelFoamMelt 200
CategoryDispenser
LanguageEnglish

Summary

Section A 1 Safety

1. Operate Safely

General safety recommendations for unit operation.

2. Safety Symbols

Explanation of safety symbols used throughout the manual.

3. Qualified Personnel

Definition and requirements for qualified personnel.

5. Installation and Electrical Connections

Procedures for safe installation and electrical connections.

6. Operation

Guidelines for safe operation of the unit.

Action in the Event of Unit Malfunction

Steps to take if the unit malfunctions.

Danger of Burns

Precautions and actions related to burns from hot materials.

7. Maintenance/Repair

Guidelines for performing maintenance and repairs safely.

Section A 2 Description

5. Vista Control Panel

Description of the Vista control panel.

8. Theory of Operation

Explanation of the FoamMelt process theory.

Section A 3 Installation

8. Electrical Connections

Procedures for making electrical connections.

Section A 4 Configuration

2. System Settings

Procedure to program SYSTEM SETTINGS features.

4. Temperature Controls

Controlling the temperature of heated zones.

System Fault Log

Log for recording system faults.

System Warning Log

Log for recording system warnings.

Section A 5 Operation

2. Temperature Control Setup

Procedures for setting up temperature controls.

3. Startup

Procedures for starting up the processor.

4. Pump Speed Adjustment

Procedure for adjusting pump speed.

5. Pump Charts

Charts showing system output at various pump speeds.

6. Density Control Adjustment

Adjusting the density control.

Density Determination and Reduction

Determining and adjusting density reduction.

7. System Pressure Adjustment

Procedure for adjusting system pressure.

8. System Monitoring

Procedures for monitoring system parameters.

Fault Log

Procedure for checking the fault log.

9. Changing Adhesives

Procedures for changing adhesives in the system.

10. Shutdown

Procedures for shutting down the processor.

Section A 6 Maintenance

Relieving System Pressure

Procedure to relieve system hydraulic pressure.

3. Preventive Maintenance Schedule

Recommended maintenance schedule for the processor.

7. Checking and Cleaning the Filter Assembly

Procedures for checking and cleaning the filter assembly.

Filter Screen Cleaning and Replacement

Procedures for cleaning and replacing the filter screen.

Density Controller and Filter Installation

Steps for installing the density controller and filter.

8. Testing the Pressure Relief Valve

Procedure for testing the pressure relief valve.

9. Flushing the System

Procedures for flushing the system.

10. Checking the Drive Belt

Procedure for checking the drive belt for signs of wear.

Section A 7 Troubleshooting

2. Mechanical

Troubleshooting common mechanical problems.

3. Pump Outlet Pressure

Troubleshooting pump outlet pressure issues.

Section A 8 Schematics

1. Wiring Diagrams

Electrical wiring diagrams for the processor.

Section A 9 Repair

Drive Belt Replacement

Steps for replacing the drive belt.

Drive Shaft Face Seal Replacement

Procedure to replace the drive shaft face seals.

Drive Assembly Installation

Procedures to install the drive assembly.

Motor and Motor Plate Installation

Procedures to install the motor plate and motor.

Pulley Installation and Alignment

Procedures for pulley installation and alignment.

4. Pressure Control Valve

Procedures for replacing the pressure control valve.

Rebuilding the Pressure Control Valve

Procedure for rebuilding the pressure control valve.

5. Density Controller Rebuild

Procedure for rebuilding the density controller.

6. Pressure Relief Valve Replacement

Procedure for replacing the pressure relief valve.

7. Drain Valve Replacement

Procedure for replacing the drain valve.

8. Hose Connector O-ring Replacement

Procedure for replacing hose connector O-rings.

9. Gas Repair

Procedures for making repairs to gas components.

Gas Pressure Control Panel

Procedures for removing and installing the gas pressure control panel.

Gas Pressure Regulator Replacement

Procedure for replacing the gas pressure regulator.

Gas Pressure Gauge Replacement

Procedure for replacing the gas pressure gauge.

Reedex Valve Replacement

Procedure for replacing the Reedex valve.

Gas Pressure Switch Replacement

Procedure for replacing the gas pressure switch.

Gas Pressure Check Valve Replacement

Procedure for replacing the gas pressure check valve.

Pressure Transducer Assembly Replacement

Procedure for replacing the pressure transducer assembly.

10. I/O Board Replacement

Procedure for replacing the I/O board.

Section A 10 Parts

Pressure Control Valve

Parts list for the pressure control valve.

Density Controller/Filter Assembly

Parts list for the density controller/filter assembly.

5. Electrical Panel Assembly

Parts list for the electrical panel assembly.

6. Control Panel Assembly

Parts list for the control panel assembly.

7. Gas Panel Assembly

Parts list for the gas panel assembly.

Section A 11 Specifications

2. System Specifications

Technical data for the FM-200 processor.

3. Dimensions

Physical dimensions of the FM-200 processor.

4. Pump Charts

Charts showing system output vs. pump speed.

Section B 1 Temperature Control Troubleshooting

2. Electrical Safety During Troubleshooting

Electrical safety precautions for troubleshooting.

3. Troubleshooting Tables

Tables for troubleshooting common issues.

Processor Not Powering On

Troubleshooting steps for a non-powering processor.

Control System Indicating a Warning or Fault

Interpreting system warnings and faults.

4. Troubleshooting Procedures

General troubleshooting procedures.

Section B 2 Temperature Control Repair

3. Control Assembly Board Replacement

Procedures to replace control boards.

Control Board

Procedures for replacing the control board.

5. Control Assembly Replacement

Procedures to replace the entire control assembly.

7. RTD or Thermostat Replacement

Procedure for replacing RTD or thermostat.

Section B 3 Temperature Control Parts

Section C 1 Tank Repair

Section C 2 Tank Parts

3. Drive Assembly

List of parts for the drive assembly.

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