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Nordson Asymtek X-1020 - User Manual

Nordson Asymtek X-1020
500 pages
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X-1000 Series
Dispensing Systems
Level 2
Maintenance
Training
Training Guide
The Part Number for this manual is 196515
,
Revision A
Course Number:
196514
Revision A

Table of Contents

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Nordson Asymtek X-1020 Specifications

General IconGeneral
Accuracy±25 μm
Resolution1 μm
TypeFluid Dispenser
Dispensing TechnologyJet, Needle, or Spray
Control SystemWindows-based software
DimensionsVaries depending on configuration
Fluid TypesSolder paste, adhesives, encapsulants, underfill
Z-axis ClearanceVaries by configuration
Maximum Dot SizeVaries depending on fluid and nozzle
Nozzle Size RangeVaries depending on application
Machine DimensionsVaries by configuration
Machine WeightVaries by configuration
Air Pressure Requirements80 psi (5.5 bar)

Summary

Module 1 Equipment Safety

Lesson 1-2 Safety Warning Labels

Description and location of system safety warning labels, including symbols, warning types, and hazards associated with them.

Lesson 1-3 Startup;Shutdown Procedures

Procedures for safely starting up and shutting down the X-1000 Dispensing System, including power, buttons, and pneumatic controls.

Lesson 1-4 Emergency Shutdown Procedure

Details on Emergency Machine Off (EMO) buttons, operation, situations requiring shutdown, and recovery procedures.

Lesson 1-5 Safety Interlock and Light Beacon

Explanation of the safety interlock feature and light beacon warning signals, including status indications and recovery procedures.

Lesson 1-7 Safety Precautions

General safety precautions for operators and service personnel, including lifting, material handling, ESD, and system protection.

Module 3 Routine Maintenance

Lesson 3-1 Routine Maintenance Procedures

Identification of recommended routine maintenance procedures and their frequencies to optimize system performance.

Module 4 Troubleshooting

Lesson 4-1 Obtaining Asymtek Technical Support

Procedure for describing machine faults and contacting Asymtek Technical Support for assistance with system problems.

Lesson 4-2 Power Failure

Identification of possible causes and solutions to system power failure, including fault isolation procedures.

Lesson 4-4 Troubleshooting XY-Axis Motion

Identification of possible causes and solutions to XY-axis motion failure, including fault isolation procedures.

Lesson 4-5 Troubleshooting Z-Axis Motion

Identification of possible causes and solutions to Z-axis motion failure, including fault isolation procedures.

Lesson 4-6 Troubleshooting the Servo Controller (PMAC)

Identification of PMAC causes and solutions, including fault isolation procedures and troubleshooting guidelines.

Lesson 4-7 Troubleshooting Pneumatics

Identification of possible causes of pneumatic failure, including fault isolation procedures and troubleshooting guidelines.

Lesson 4-8 Troubleshooting the Conveyor

Necessary procedures to isolate conveyor failure, including fault isolation and troubleshooting guidelines.

Lesson 4-9 Troubleshooting the Scale

Isolation of possible causes of scale failure and performance of recovery procedures, including fault isolation summaries.

Lesson 4-10 Troubleshooting the Height Sensor

Height sensor troubleshooting procedures, covering fault isolation, summary, and guidelines for diagnosing issues.

Lesson 4-11 Troubleshooting the Tactile and Needle Sensors

Troubleshooting procedures for needle/tactile sensors, including fault isolation, summary, and guidelines.

Lesson 4-13 Troubleshooting Dispense Valves

Troubleshooting techniques for various dispense pumps and valves like DP-3000, DV-7000, and DJ-2000.

Module 5 Parts Replacement

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