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Nordson Asymtek Spectrum S-920 - User Manual

Nordson Asymtek Spectrum S-920
238 pages
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Spectrum Series
S-920 Dispensing
System
Installation
Operations
Maintenance
Manual
P/N 7212417 Rev A

Table of Contents

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Nordson Asymtek Spectrum S-920 Specifications

General IconGeneral
Fluid TypesAdhesives, encapsulants, underfills, greases, solder pastes
Vision SystemOptional vision alignment system available
Dispensing Technologyjetting
Nozzle OptionsVarious nozzle sizes
ApplicationsUnderfill, encapsulation, dam and fill, SMT adhesive, conductive adhesive, potting, gasketing
Repeatability± 25 μm
Dispensing Accuracy± 25 μm (with vision)

Summary

Introduction to the Spectrum S-920 Dispensing System

Safety First: Operational Responsibilities

Highlights safety precautions, hazards, and responsibilities for system operation and servicing.

Safety Precautions and System Requirements

Basic Safety Precautions and Practices

General safety recommendations for operating and maintaining the dispensing system.

Personnel Safety Measures

Precautions to ensure the safety of personnel during operation and maintenance.

Earthquake and Safety Warning Labels

Safety measures for earthquakes and description of warning labels.

Laser Radiation Safety Precautions

Specific safety guidelines for operating the laser height sensor.

Emergency Shutdown Procedures

Instructions on how to perform an emergency shutdown using EMO buttons.

Service Shutdown and Lockout;Tagout

Procedure for shutting down the system for service and LOTO requirements.

Installation Procedures for the S-920 System

Uncrating and Positioning the Dispensing System

Step-by-step guide for uncrating and placing the dispensing system correctly.

Leveling the Dispensing System

Procedure for leveling the dispensing system using X and Y axes.

Power-Up, Testing, and Configuration

Safety First: Power-Up and Testing Precautions

Emphasizes safety measures crucial during system power-up and testing phases.

Connecting Power and Air Supply

Procedure for safely connecting the system to facility power and air sources.

Powering On the Dispensing System

Steps for powering up the system and verifying initial states.

Starting Fluidmove for Windows (FmXP) Software

Procedure to launch and start the FmXP dispensing software.

Component-Level Functional Tests

Guides for testing individual system components like EMO and pneumatics.

Dispensing Head and Accessory Functional Tests

Tests for dispensing head clearance, safety interlock, and movement.

System-Level Functional Test

Procedure for performing a system-level functional test.

Calibration and Adjustment Procedures

Calibrating the Camera System

Steps to calibrate the camera for accurate vision system performance.

Calibrating the Scale Module

Procedure to calibrate the scale for accurate weight measurements.

System Operation Procedures

Establishing Machine Offsets

Routine for establishing camera, needle, and sensor offsets.

Creating a New Dispensing Program

Steps for creating a new program, including loading parts and setting heaters.

Starting a Production Run

Steps required to initiate a fluid dispensing production run.

Routine Maintenance and Part Replacement

Routine Maintenance Procedures Schedule

Table detailing routine maintenance tasks, frequency, and instructions.

System Specifications and Requirements

Detailed System Specifications

Comprehensive specifications including dispensing area, motion system, and power.

Troubleshooting Common Issues

Basic System Power Troubleshooting

Diagnosing and resolving issues related to system power.

Troubleshooting System Accuracy Issues

Diagnosing and resolving problems related to dispensing accuracy.

Pneumatic System Troubleshooting

Diagnosing and resolving issues within the pneumatic system.

FmXP Software Startup Troubleshooting

Resolving common problems encountered during FmXP software startup.

Height Sensor Troubleshooting

Resolving issues related to the height sensor probe functionality.

Vision System Troubleshooting

Diagnosing and resolving issues with the vision system.

Scale Troubleshooting

Diagnosing and resolving issues related to the scale module.

Needle Heater Troubleshooting

Diagnosing and resolving problems with the needle heater.

Tactile Sensor Troubleshooting

Diagnosing and resolving issues with the tactile sensor.

Substrate Heater Troubleshooting

Diagnosing and resolving issues related to substrate heaters.

Conveyor System Troubleshooting

Diagnosing and resolving issues with the conveyor system.

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