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Nordson Asymtek X-1010 - User Manual

Nordson Asymtek X-1010
500 pages
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X-1000 Series
Dispensing Systems
Level 2
Maintenance
Training
Training Guide
The Part Number for this manual is 196515
,
Revision A
Course Number:
196514
Revision A

Table of Contents

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Nordson Asymtek X-1010 Specifications

General IconGeneral
TypeDispenser
Accuracy±25 µm
Fluid TypesAdhesives, sealants
Z-axis ClearanceCustomizable based on configuration
Resolution1 μm
Dispensing TechnologyPositive Displacement
Maximum Dot SizeVaries with application
XY Positioning Accuracy±25 µm
Z Axis Resolution1 μm
Machine DimensionsVaries based on configuration
WeightVaries based on configuration
Power Requirements200-240 VAC, 50/60 Hz

Summary

MODULE 1 EQUIPMENT SAFETY

Lesson 1-2 Safety Warning Labels

Explains the importance of safety warning labels, describes common symbols (Electrical, Hot Surface, Fuse, Heavy Object), and their hazards and precautions.

Lesson 1-3 Startup;Shutdown Procedures

Covers procedures for safely starting up and shutting down the X-1000 system, including power inlet, ON/OFF buttons, pneumatic regulators, service shutdown, and lock-out/tag-out.

Lesson 1-4 Emergency Shutdown Procedure

Details the Emergency Machine Off (EMO) buttons, operation, situations requiring EMO, recovery steps, and the EMO circuit diagram.

Lesson 1-5 Safety Interlock and Light Beacon

Explains the Safety Interlock feature which stops dispensing when the hood is open, and the Light Beacon's role in indicating system status with colored lights and alarms.

Lesson 1-7 Safety Precautions

Details operator safety, lifting precautions, material safety, ESD precautions, system protection, and additional precautions for service personnel.

MODULE 2 EQUIPMENT OPERATION

Lesson 2-1 Theory of Operation

Explains the X-1000 dispensing system's theory of operation, covering system mechanics, dispense head, conveyor, FmNT software, and operations flow.

MODULE 3 ROUTINE MAINTENANCE

MODULE 4 TROUBLESHOOTING

Lesson 4-2 Power Failure

Identifies possible causes and solutions for system power failure, including main power, system power, and interlock fault isolation procedures.

Lesson 4-4 Troubleshooting XY-Axis Motion

Covers fault isolation procedures and troubleshooting guidelines for XY-axis motion failure, including main power, servo amplifier, and PMAC verification.

Lesson 4-5 Troubleshooting Z-Axis Motion

Details fault isolation procedures and troubleshooting guidelines for Z-axis motion failure, including no Z-axis motion, servo amplifier, and PMAC verification.

Lesson 4-6 Troubleshooting the Servo Controller (PMAC)

Outlines symptoms, probable causes, and fault isolation procedures for PMAC problems, including initialization, watchdog, rotary encoders, linear encoders, mechanical issues, and home sensors.

Lesson 4-7 Troubleshooting Pneumatics

Identifies possible causes of pneumatic failure, such as air leaks, incorrect pressure, or disconnected supply, and provides fault isolation procedures.

Lesson 4-8 Troubleshooting the Conveyor

Covers conveyor fault isolation procedures for issues like board sensors, motors, heaters, and SMEMA communication, along with general troubleshooting guidelines.

Lesson 4-9 Troubleshooting the Scale

Identifies common scale problems, their causes, and recovery procedures, including initialization, zero reading, inaccurate measurements, and communications.

Lesson 4-10 Troubleshooting the Height Sensor

Provides procedures for troubleshooting height sensor problems, including power verification, probe verification, repeatability, CAN interface, and PIO 96 signal verification.

Lesson 4-11 Troubleshooting the Tactile and Needle Sensors

Outlines troubleshooting procedures for needle and tactile sensors, including fault isolation and summary of common problems and their recovery.

Lesson 4-12 Troubleshooting the Vision System

Details troubleshooting procedures for vision system issues such as no image, unfocused image, no lighting, inaccurate dispensing, and no display on the monitor.

Lesson 4-13 Troubleshooting Dispense Valves

Describes common troubleshooting techniques for DP-3000, DV-7000, and DJ-2000 dispense pumps and valves, covering intermittent dispensing, no power, material drips, and leaks.

MODULE 5 PARTS REPLACEMENT

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