Training Guide Course No. 196514
Level 2 Maintenance, X-1000 Series Dispensing Systems 3-30 P/N 196515 (Revision A)
Exercise Sheet 3-6-2
Tensioning the Positioner Cables
Use only Asymtek tensioning tool (P/N 805478) for adjusting mechanical
cable tension. Use of any other tool or a non-calibrated tool can result in
inaccurate dispensing performance or damage to the dispensing system.
Tools and Materials Needed:
• Mechanical Cable Tensioning Tool
1. Perform a Service Shutdown as specified in Information Sheet 1-3-2 on page
1-11.
2. Open the dispensing system Hatch and manually move the Dispensing Head in
mid-Y and mid-X position of the dispensing area.
3. Locate the X, Y, and Y-idle Cable Tensioners (See Diagram Sheet 3-6-2 on page
3-29).
4. Place the tensioning tool into the holes on top of the leftmost (Y-axis) Cable
Tensioner and twist the tool counterclockwise for two clicks (See Diagram Sheet
3-6-2 on page 3-29).
5. Repeat Step 4 for the X-axis and then the Y-idle Cable Tensioners.
6. From the mid-Y and mid-X position, manually move the Dispensing Head as
follows for two complete cycles as follows:
to the left rear corner of the dispensing area
to the right rear corner
to the right front corner
to the left front corner
7. When the second cycle is complete, manually move the Dispensing Head to the
mid-Y and mid-X position.
8. Repeat Steps 4 through 7.
9. Perform a Post-Service Startup as specified in Information Sheet 1-3-4 on page
1-14.
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