Nordson Asymtek X-1010 - MODULE 1 EQUIPMENT SAFETY

Training Guide Course No. 196514
Level 2 Maintenance, X-1000 Series Dispensing Systems iii P/N 196515 (Revision A)
Table of Contents
INTRODUCTION
Manual/Conventions Review...................................................................................... I-1
Course Terminal Objectives....................................................................................... I-2
Classroom Safety .....................................................................................................I-3
Final Certification ..................................................................................................... I-5
MODULE 1 EQUIPMENT SAFETY
Lesson 1-1 System Features ..............................................................................................1-1
System Description.................................................................................................. 1-2
System Feature Summary ........................................................................................ 1-2
Basic Platform ......................................................................................................... 1-4
Optional Equipment ................................................................................................. 1-4
Lesson 1-2 Safety Warning Labels.....................................................................................1-5
Safety Warning Label Description ............................................................................. 1-6
Lesson 1-3 Startup/Shutdown Procedures .......................................................................1-9
Main Power Inlet/Circuit Breaker .............................................................................1-10
ON/OFF Button ......................................................................................................1-10
Pneumatic Regulators and Gauges ..........................................................................1-10
Service Shutdown...................................................................................................1-11
Lock Out/Tag Out AC Power and Pneumatic Pressure ...............................................1-12
Post-Service Startup ...............................................................................................1-14
Lesson 1-4 Emergency Shutdown Procedure ..................................................................1-15
Emergency Machine Off (EMO) Buttons ...................................................................1-16
EMO Operation.......................................................................................................1-16
Emergency Shutdown Situations .............................................................................1-16
Emergency Shutdown Recovery ..............................................................................1-16
EMO Circuit Diagram ..............................................................................................1-18
Exercise:................................................................................................................1-19
Testing the Functionality of the EMO Button........................................................1-19
Lesson 1-5 Safety Interlock and Light Beacon ................................................................1-21
Light Beacon ..........................................................................................................1-22
Safety Interlock......................................................................................................1-22
Light Beacon Color Indications ................................................................................1-23
Lesson 1-6 Facility Requirements....................................................................................1-25
Facility Requirements .............................................................................................1-26
Facility Safety Precautions ......................................................................................1-26
Lesson 1-7 Safety Precautions ........................................................................................1-29
Operator Safety Precautions....................................................................................1-30
Lifting Precautions..................................................................................................1-30
Material Safety Precautions .....................................................................................1-31
Electrostatic Discharge (ESD) Precautions ................................................................1-31
System Protection Precautions ................................................................................1-31
Additional Precautions for Service Personnel ............................................................1-32