Nordson Asymtek X-1010 - MODULE 4 TROUBLESHOOTING

Training Guide Course No. 196514
Table of Contents (Continued)
Level 2 Maintenance Training, X-1000 Dispensing Systems viii P/N 196515 (Revision A)
Lesson 3-5 Lubricating the X-Beam and Y-Rail Linear Bearings .....................................3-23
Exercise:................................................................................................................3-24
Lubricating the X-Beam and Y-Rail Linear Bearings ..............................................3-24
Lesson 3-6 Lubricating and Tensioning the Positioner Cables ........................................3-27
Exercises: ..............................................................................................................3-28
Lubricating the Positioner Cables ........................................................................3-28
Tensioning the Positioner Cables ........................................................................3-30
Lesson 3-7 Cleaning and Replacing Conveyor Belts........................................................3-33
Conveyor Belt Maintenance .....................................................................................3-34
Cleaning the Belts ..................................................................................................3-34
Exercises: ..............................................................................................................3-35
Removing the Conveyor Belts.............................................................................3-35
Installing a Conveyor Belt ..................................................................................3-36
Lesson 3-8 Dispense Pump/Valve Maintenance..............................................................3-39
DP-3000 ................................................................................................................3-40
DV-7000 ................................................................................................................3-40
DJ-2000.................................................................................................................3-41
Exercises: ..............................................................................................................3-42
Disconnecting the DP-3000 ................................................................................3-42
Cleaning the DP-3000 ........................................................................................3-44
Reconnecting the DP-3000.................................................................................3-46
Disconnecting the DV-7000 ................................................................................3-48
Cleaning the DV-7000 ........................................................................................3-50
Reassembling and Reconnecting the DV-7000 .....................................................3-52
Disconnecting the DJ-2000.................................................................................3-54
Cleaning the DJ-2000 ........................................................................................3-56
Reassembling the DJ-2000 .................................................................................3-59
Reconnecting the DJ-2000 .................................................................................3-60
MODULE 4 TROUBLESHOOTING
Lesson 4-1 Obtaining Asymtek Technical Support ............................................................4-1
Describing Machine Faults........................................................................................ 4-2
Request for Technical Support Form......................................................................... 4-2
Ordering Replacement Parts..................................................................................... 4-2
Lesson 4-2 Power Failure ..................................................................................................4-5
Machine Power Fault Isolation Procedure .................................................................. 4-6
System Power Fault Isolation Procedure ................................................................... 4-6
Interlock Fault Isolation Procedure ........................................................................... 4-6
Power Troubleshooting Summary ............................................................................. 4-7
Troubleshooting Guidelines ...................................................................................... 4-7
Lesson 4-3 Testing the I/O Functions of the Dispenser and Conveyor...........................4-29
Testing I/O Functions .............................................................................................4-30
Conveyor I/O Test..................................................................................................4-30
Dispenser I/O Test .................................................................................................4-31