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Provides an overview of the S2-900 Series dispensing system and its applications.
Highlights the importance of understanding hazards, risks, and safety precautions for operation.
Details standard and optional features across S2-900, S2-900P, and S2-9XXC models.
Provides detailed descriptions of various system features like CPJ, EMO, and Interlocks.
Outlines essential safety information for operating and servicing the S2-900 Series Dispensing System.
Recommends precautions to reduce risks of personal injury or property damage during operation and maintenance.
Identifies and describes safety warning labels on the S2-900 system for hazard awareness.
Explains how to activate the EMO button for immediate system shutdown in emergencies.
Details LOTO procedures for safely de-energizing equipment during maintenance.
Provides step-by-step instructions for safely uncrating and positioning the dispensing system.
Guides on how to level the dispensing system using a box level and adjusting the feet.
Guides on how to anchor the dispensing system to the floor using bolts for stability.
Details how to connect the system to facility power and air supply, emphasizing safety.
Step-by-step guide to powering on the dispensing system, including checks for power, air, and interlocks.
Instructions for launching and starting the Fluidmove software, including initial checks.
Details how to set air pressure manually at regulators or via Fluidmove software.
Explains using Fluidmove Jog Controls to reposition the dispensing head and adjust conveyor rails.
Explains the semi-automated Valve Offsets routine to establish machine offset parameters.
Covers the steps required to create a new dispensing program, from alignment to saving.
Details the steps for running production, from installing components to monitoring the run.
Steps for shutting down the dispensing system and computer, and de-energizing the system.
Guides on focusing the camera by adjusting the lens and performing rough and fine focus.
Step-by-step process for calibrating the camera using the Setup Vision Window.
Instructions for calibrating the scale using the Scale Setup window and a calibration weight set.
Procedure to adjust the Z-head counterbalance force to prevent crashing and accommodate payloads.
Calibrating heaters to ensure workpiece is heated to proper temperature by comparing setpoints to actual measurements.
Adjusting airflow to impingement heaters using flowmeter knobs based on workpiece and temperature factors.
Details routine maintenance tasks and their recommended frequencies and instructions.
Identifies common consumables like purge boots and scale cups that need regular replacement.
Explains the importance of lubricating cables and linear guides for smooth dispensing head movement.
Procedures for adjusting linear encoders to ensure accurate positioning of the dispensing head.
Instructions for tensioning conveyor belts by adjusting the belt tensioner screw and pulley.
Covers common troubleshooting steps for system power, accuracy, and pneumatic issues.
Troubleshooting for dispense head controller initialization, Z-axis positioning, and fluid dispensing errors.
Troubleshooting for conveyor issues such as rails/belts not moving, inoperative stop pins, and transfer problems.
Troubleshooting for vision system problems like no image, camera LEDs, unfocused images, and errors.
Details on how to order parts, including contact information and required details.
Guidelines for checking conveyor belt condition and replacing worn or broken belts.
Procedures for replacing the camera lens, including removing the camera assembly and aperture disk.
Procedures for replacing fuses, including mounting types and a list of replaceable fuses.
Details facility requirements, including system footprint, power, air supply, and environmental conditions.
Provides system dimensions for the S2-900 and S2-9XXC models.
Provides data on center of gravity, weight distribution, seismic loading, and tilt angles for system stability.
Lists safety data sheets for specific greases: Multemps PS NO 2, Moly-Graph, and NSK Clean Grease LG2.
Provides the Safety Data Sheet for Multemps PS NO 2, including identification, hazards, and first aid.
Provides the Safety Data Sheet for Moly-Graph grease, detailing hazards, first aid, and handling.
Lists available pneumatic and electrical block diagrams referenced in Table B-1.
Illustrates and lists the connections for the Power Manager, detailing its various ports and functions.
Shows and describes the connections for the Conveyor/Heater Module's front and rear views.
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General