4
TableofContents
IMPORTANT SAFETY INSTRUCTIONS ..................................................................................................................... 2
INTENDED USE ........................................................................................................................................................... 2
FOR SAFETY ........................................................................................................................................................... 2
IMPORTANT SAFETY INSTRUCTIONS ..................................................................................................................... 3
BATTERY POWERED EQUIPMENT ....................................................................................................................... 3
GENERAL ................................................................................................................................................................. 3
BATTERY INSTALLATION....................................................................................................................................... 3
BATTERY CHARGING ............................................................................................................................................. 3
FOR LEAD ACID BATTERIES ONLY ...................................................................................................................... 3
MACHINE INSPECTION .............................................................................................................................................. 5
MACHINE COMPONENTS LIST ................................................................................................................................. 5
MACHINE COMPONENTS Figures 1 - 4 ..................................................................................................................... 6
MACHINE COMPONENTS Figures 5 - 6 ..................................................................................................................... 7
Joystick Control ........................................................................................................................................................ 7
Horn .......................................................................................................................................................................... 7
Master Key Switch .................................................................................................................................................... 7
E-Stop Switch ........................................................................................................................................................... 7
Circuit Breaker .......................................................................................................................................................... 7
Touch Pad Screens .................................................................................................................................................. 8
Pop Up Warnings ...................................................................................................................................................... 9
Touch Screen Calibration ......................................................................................................................................... 9
MACHINE SET UP ..................................................................................................................................................... 10
MACHINE OPERATION ............................................................................................................................................. 10
Floor Preparation .................................................................................................................................................... 10
Pre-Operation Check List ....................................................................................................................................... 10
Operating the Machine ........................................................................................................................................... 10
MAINTENANCE ......................................................................................................................................................... 11
Daily Maintenance .................................................................................................................................................. 11
Charge the Batteries ........................................................................................................................................... 11
Empty and Clean Filter Bag ................................................................................................................................ 12
Pad Installation / Changing ................................................................................................................................. 12
Weekly Maintenance (Every 25 Hrs) ...................................................................................................................... 12
Check the water level in batteries ....................................................................................................................... 12
Inspect Flexiwall shield ....................................................................................................................................... 13
Monthly Maintenance (Every 100 Hrs) ................................................................................................................ 13
Equalize your batteries (Flooded only). .......................................................................................................... 13
Clean the Burnishing Head and Motor ................................................................................................................ 13
Inspect the machine ............................................................................................................................................ 13
Drain the Battery Tray ......................................................................................................................................... 13
90 Day Maintenance (Every 300 Hrs) .................................................................................................................... 14
Lubrication ........................................................................................................................................................... 14
Every 6 Months (Every 600 Hours) ........................................................................................................................ 14
Inspect Brush Motor carbon brushes for wear. ................................................................................................... 14
Check the condition of the batteries. ................................................................................................................... 14
Every 12 Months (Every 1200 Hours) .................................................................................................................... 15
Inspect Drive Motor carbon brushes for wear. .................................................................................................... 15
Machine Jacking ......................................................................................................................................................... 15
Gas Spring Service .................................................................................................................................................... 15
Pad Pressure Adjustment ........................................................................................................................................... 16
Pushing Machine/Parking Brake ................................................................................................................................ 17
Storing Machine ......................................................................................................................................................... 17
Transporting the Machine ........................................................................................................................................... 17
Battery Installation ...................................................................................................................................................... 18
Battery charger ....................................................................................................................................................... 18
Battery Replacement Notes .................................................................................................................................... 19
SPECIFICATIONS ...................................................................................................................................................... 22
Machine Dimensions/Capacities/Performance ....................................................................................................... 22