3. ENGINE
3-
Inspection
Driven pulley should be inspected annually for
wear or damages.
Check sliding and fixed sheave for cracks and
sliding contact surface for excessive wear.
Replace sliding sheave if necessary.
Check sliding sheave bushings for cracks,
scratch and for free movement when assembled
to sliding sheave.
Check ball bearing for free play and smooth
operation. Replace if necessary.
Installation
For installation, reverse the removal procedure. Pay attention to the following details.
Chamfer on inside diameter of the spacer must face engine side.
Clean pulley faces and shaft with dry cloth.
Driven pulley is a spring loaded system.
Always place washer at the time of driven pulley installation.
When the driven pulley is blocked, torque screw to 60N.m.
CVT AIR GUIDE
Removal
Remove:
Variator cover
Drive belt
Drive pulley
Driven pulley
Unscrew the clamps retaining the CVT air
hoses
Remove CVT air guide.
Inspection
Clean CVT air guide from contamination.
Check O-rings if brittle, hard or damaged.
Replace if necessary.
1. CVT air guide
2. O-rings
Installation
For installation, reverse the removal procedure.
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