ODES UTV Desertcross 1000cc-3 - Shift Shaft

3. ENGINE
3-
105
1. Track for the low/reverse range gear shift
fork
2. Track for the high range gear shift fork
3. Springs
Shift Forks
Check both shift forks for visible damage, wear
or bent shift fork claws.
Check engagement rollers for wear and smooth
movement.
Measure the shift fork claw thickness.
1. Micrometer
A. Shift fork claw thickness
SHIFT FORK CLAW THICKNESS
NEW
5.10 mm to5.20 mm
(.201 in to.205in)
SERVICE
LIMIT
5.00 mm(.197 in)
Shift Fork Shaft
Check shift fork shaft for visible damage or
wear.
Check if shift fork shaft is straight.
Index Lever and Parking Lever
Index lever with roller must move freely.
Check parking lever for cracks or other
damages.
Output Shaft
Check output shaft and its gear for cracks, bend,
pitting or other visible damages.
Check output shaft splines for wear or other
damages.
Check if the output shaft bearings turn freely
and smoothly.
Replace oil seal if brittle, hard or damaged.
4×4 Coupling Sleeve
Check splines of coupling sleeve for wear or
other damages.
1. Inspect splines
Measure the coupling sleeve groove width
A. Groove width
COUPLING SLEEVE GR00VE WIDTH
NEW
5.25mm to5.35mm
(.207in to.211 in)
SERVICE LIMIT
5.50mm(.217in)
Coupling Fork
Check coupling fork for visible damage, wear
or bent coupling fork claws.
Check coupling fork claw thickness.