710.1760.00.04-05 22/05/2014
2
TABLE OF CONTENTS
1.
GENERAL USER AND MAINTENANCE MANUAL ............................................................................... 3
1.1
HOW TO USE THIS MANUAL ...................................................................................................... 3
1.2
GENERAL DESCRIPTIONS/INTENDED USE ................................................................................... 3
2.
GENERAL SAFETY INSTRUCTIONS ................................................................................................. 3
3.
DESCRIPTION OF THE CHILLER, COMPONENTS AND OPTIONS ..................................................... 5
3.1
DESCRIPTION .......................................................................................................................... 5
3.2
REFRIGERANT CIRCUIT............................................................................................................. 5
STANDARD COMPONENTS USED IN THE CHILLER .......................................................................................... 5
OPTIONS – REFRIGERATION CIRCUIT .......................................................................................................... 6
3.3
COOLING MEDIUM CIRCUIT (CONSUMER CIRCUIT) ...................................................................... 6
STANDARD COMPONENTS USED IN THE CHILLER .......................................................................................... 6
OPTIONS – HYDRAULIC CIRCUIT ................................................................................................................. 7
SINGLE-CIRCUIT SYSTEM WITH TANK (STANDARD)....................................................................................... 7
SINGLE-CIRCUIT SYSTEM WITHOUT TANK .................................................................................................... 8
3.4
ELECTRIC CIRCUIT ................................................................................................................... 8
STANDARD COMPONENTS USED IN THE CHILLER .......................................................................................... 8
OPTIONS – ELECTRIC CIRCUIT .................................................................................................................... 9
3.5
HOUSING ................................................................................................................................ 9
4.
TRANSPORT/ PACKAGING/ STORAGE ......................................................................................... 11
4.1
REMOVING THE PACKAGING AND HANDLING THE CHILLER ......................................................... 11
4.2
DISPOSAL OF PACKAGING MATERIALS ..................................................................................... 12
4.3
STORAGE .............................................................................................................................. 12
5.
LOCATION AND INSTALLATION .................................................................................................. 12
5.1
CHOOSING A LOCATION ......................................................................................................... 12
5.2
ASSEMBLY (CONNECTIONS) .................................................................................................... 13
CONNECTION TO THE REFRIGERANT CIRCUIT (CONSUMER CIRCUIT) ............................................................ 13
CONNECTION TO THE ELECTRICITY MAINS ................................................................................................. 14
6.
OPERATION ................................................................................................................................ 15
6.1
CHECK LIST FOR THE INITIAL START-UP OF WATER RECIRCULATING CHILLERS ........................... 15
WATER REQUIREMENTS ........................................................................................................................... 15
CHECKLIST FOR CHW 09 TO CHW 3652 ..................................................................................................... 16
6.2
CHECKLIST FOR STARTING UP OIL RECIRCULATING CHILLERS ................................................... 19
OIL REQUIREMENTS ................................................................................................................................. 19
CHECKLISTE FOR CHO 29 TO CHO 149 ....................................................................................................... 19
6.3
CHECK LIST FOR COMMISSIONING GLYCOL RECIRCULATING CHILLERS ....................................... 20
REQUIREMENTS FOR THE WATER-GLYCOL MIXTURE .................................................................................... 20
CHECKLIST FOR CHG 08 TO CHG 365 ........................................................................................................ 20
6.4
OPERATING SETTINGS FOR THE ELECTRONIC CONTROLLER ....................................................... 22
CONTROLLER TYPE “D” (CHW 11 TO CHW 36; CHG 08) ................................................................................ 24
CONTROLLER TYPE “E” (CHW 162 TO CHW 602; CHG 140 TO CHG 180) ......................................................... 25
CONTROLLER TYPE “B” (CHW 29 TO CHW 149; CHO 29 TO CHO 149; CHG 24 TO CHG 100) ............................. 26
CONTROLLER TYPE “C” (CHW 682 TO CHW 3652; CHG 225 TO CHG 365) ....................................................... 27
6.5
SHUTTING DOWN THE CHILLER ............................................................................................... 28
SWITCHING ON/OFF IN DAILY OPERATION ................................................................................................. 28
TEMPORARY DECOMMISSIONING .............................................................................................................. 29
DECOMMISSIONING FOR TRANSPORT PURPOSES ........................................................................................ 29
7.
MAINTENANCE ............................................................................................................................ 30
7.1
MAINTENANCE OPERATIONS ................................................................................................... 30
7.2
DAILY RECORD ...................................................................................................................... 30
8.
DISPOSAL ................................................................................................................................... 31
9.
MALFUNCTIONS/TROUBLESHOOTING......................................................................................... 31
9.1
POSSIBLE ALARM SIGNALS AND THEIR RECTIFICATION ............................................................. 32
CONTROLLER TYPE “D” (CHW 11 TO CHW 36; CHG 08) ................................................................................ 32
CONTROLLER TYPE “B” (CHW 29 TO CHW 149; CHO 29 TO CHO 149; CHG 24 TO CHG 100) ............................. 33
CONTROLLER TYPE “E”, (CHW 162 TO CHW 602; CHG 140 TO CHG 180) ........................................................ 33
CONTROLLER TYPE “C” (CHW 682 TO CHW 3652; CHG 225 TO CHG 365) ....................................................... 36
10.
FEATURES AND TECHNICAL DATA/ПАРАМЕТРЫ И ТЕХНИЧЕСКИЕ ДАННЫЕ ............................. 74
10.1
TECHNICAL FEATURES / ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ POWER CONSUMPTION ....................... 74
10.2
PUMP AND TANK CHARACTERISTICS / ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ НАСОСА И РЕЗЕРВУАРА .. 75
10.3
COMPONENTS WITH A WEIGHT OF MORE THAN 20 KG/КОМПОНЕНТЫ УСТАНОВКИ, МАССА ............
КОТОРЫХ ПРЕВЫШАЕТ 20 КИЛОГРАММ .................................................................................. 76
11.
DIAGRAMS / ДИАГРАММЫ ........................................................................................................ 77
11.1
LEGEND / ОБОЗНАЧЕНИЯ ....................................................................................................... 77
12. REGULATION ON PRESSURE EQUIPMENT / ОБОРУДОВАНИЕ ДЛЯ РЕГУЛИРОВАНИЯ ДАВЛЕНИЯ
.......................................................................................................................................... 79
13. DECLARATION OF CONFORMITY / ДЕКЛАРАЦИЯ СООТВЕТСТВИЯ ............................................ 80
14. PROGRAMMED MAINTENANCE REGISTER / ПРОГРАММА ТЕХНИЧЕСКОГО ОБСЛУЖИВАНИЯ ... 81
15. INDIVIDUAL SPECIFICATION / ИНДИВИДУАЛЬНЫЕ СПЕЦИФИКАЦИИ .................................... 82
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