Parsun F40 EFI - Underwater Unit Assembly and Installation

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Table of Contents3
Overview6
Identification Mark6
Selection of Propeller6
Protection at Work6
Disassembly and Assembly7
Disposable Parts7
Pre-Delivery Inspection7
Special Tools and Testing Equipment9
Disassembly Schematic Diagram and Symbol Description10
Specification12
Outboard Motor Parameters12
Maintenance Information13
Engine13
Underwater Unit14
Electrical System14
Ignition and Ignition Control System14
Charging System15
Seating Torque15
Specified Torque15
Average Torque16
Dimensions16
Overall Dimensions16
Mounting Dimensions of Clamp Bracket21
Basic Maintenance22
Fuel System22
Engine23
Engine Oil Level23
Change Engine Oil23
Valve Clearance24
Spark Plug24
Control System25
Throttle Push-Pull Cable25
Shift Operation26
Underwater Unit26
Gear Oil26
Replace Gear Oil26
Air Tightness Inspection of Underwater Unit26
General Maintenance26
Anode26
Lubricating Point27
Cooling Water Channel27
Thermostat28
Propeller28
Electrical System29
Precautions29
Disassembly Schematic Diagram30
Wiring Diagram37
Spark Plug Ignition40
Spark Plug Cap40
Flywheel Maintenance40
Check Engine Startsup Switch40
Check Engine Stop Switch40
Detection of Starting Relay40
Detection of Magneto Coil41
Detection of Rectifier Regulator41
Use Fault Diagnosis Tester41
Fault Code Table41
Fuel System43
Precautions43
Disassembly Schematic Diagram44
Release the Fuel Pressure in the Fuel Line49
Removal and Inspection of Fuel Joint49
Removal and Inspection of Fuel Pump50
Filter Inspection50
Disassembly and Inspection of Electric Fuel Pump51
Inspection of Fuel Pipe and Fuel Filter52
Check the Fuel Common Rail52
Engine52
Precautions52
Disassembly Schematic Diagram53
Special Tool65
Check the Compression Pressure65
Check Oil Pressure65
Remove the Engine66
Pulley and Timing Belt66
Disassembly and Inspection67
Cylinder Cover67
Crankcase71
Reinstallation75
Assemble Piston Connecting Rod75
Installing the Piston Rings75
Installing Piston75
Installing Crankshaft75
Assemble the Engine76
About Water77
Top Cover77
Disassembly Schematic Diagram77
Disassembly and Inspection79
Bottom Cover79
Disassembly Schematic Diagram79
Disassembly and Inspection87
Steering Handle88
Disassembly Schematic Diagram88
Disassembly and Inspection89
Water Unit and Bracket90
Disassembly Schematic Diagram91
Disassembly and Inspection of Bracket100
Disassembly and Inspection of Water Unit100
Hydraulic Warping Device101
Disassembly Schematic Diagram101
Disassemble102
Manual Warping Device103
Disassembly Schematic Diagram103
Disassemble104
Check the Oil Level104
Exhaust the Air in the Oil Line of the Hydraulic Warping Device104
Underwater Part106
Disassembly Schematic Diagram106
Disassembly and Inspection111
Propeller Shaft and Clutch Block111
Install the Claw Clutch112
Housing Cover of Underwater Unit112
Install the Oil Seal and Bearing of the Housing Cover112
Drive Shaft113
Shift Cam113
Gear113
Forward Gear Bearing113
Check the Housing of the Underwater Unit113
Check the Water Pipe113
Assemble the Housing of the Underwater Unit113
Install the Underwater Unit114
Selection of Shim114
Deviation Value Mark115
Pinion Shim116
Forward Gear Shim116
Reverse Gear Shim116
Common Faults and Solutions117

Parsun F40 EFI - Underwater Unit Assembly and Installation

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