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Outboard Motor
F40 EFI
Parsun F40 EFI User Manual
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1
12
3.
Formula:
T
2
=108.25 +(R)/100-M
2
4.
Shims that can be selected.
0.10, 0.12, 0.15, 0.18, 0.3, 0.4, 0.5 mm
Note:
The thickness of the shim can be 0~0.05 thinner than
T2, and choose the closest size.
Common faults a
nd solutions
Fault type
Fault cause
Solution
Engine fails
to start
There is no fuel in the fuel tank
Fill the fuel tank with clean new fuel
Contaminated or obsolete fuel
oil
116
118
Table of Contents
Table of Contents
3
Overview
6
Identification Mark
6
Selection of Propeller
6
Protection at Work
6
Disassembly and Assembly
7
Disposable Parts
7
Pre-Delivery Inspection
7
Special Tools and Testing Equipment
9
Disassembly Schematic Diagram and Symbol Description
10
Specification
12
Outboard Motor Parameters
12
Maintenance Information
13
Engine
13
Underwater Unit
14
Electrical System
14
Ignition and Ignition Control System
14
Charging System
15
Seating Torque
15
Specified Torque
15
Average Torque
16
Dimensions
16
Overall Dimensions
16
Mounting Dimensions of Clamp Bracket
21
Basic Maintenance
22
Fuel System
22
Engine
23
Engine Oil Level
23
Change Engine Oil
23
Valve Clearance
24
Spark Plug
24
Control System
25
Throttle Push-Pull Cable
25
Shift Operation
26
Underwater Unit
26
Gear Oil
26
Replace Gear Oil
26
Air Tightness Inspection of Underwater Unit
26
General Maintenance
26
Anode
26
Lubricating Point
27
Cooling Water Channel
27
Thermostat
28
Propeller
28
Electrical System
29
Precautions
29
Disassembly Schematic Diagram
30
Wiring Diagram
37
Spark Plug Ignition
40
Spark Plug Cap
40
Flywheel Maintenance
40
Check Engine Startsup Switch
40
Check Engine Stop Switch
40
Detection of Starting Relay
40
Detection of Magneto Coil
41
Detection of Rectifier Regulator
41
Use Fault Diagnosis Tester
41
Fault Code Table
41
Fuel System
43
Precautions
43
Disassembly Schematic Diagram
44
Release the Fuel Pressure in the Fuel Line
49
Removal and Inspection of Fuel Joint
49
Removal and Inspection of Fuel Pump
50
Filter Inspection
50
Disassembly and Inspection of Electric Fuel Pump
51
Inspection of Fuel Pipe and Fuel Filter
52
Check the Fuel Common Rail
52
Engine
52
Precautions
52
Disassembly Schematic Diagram
53
Special Tool
65
Check the Compression Pressure
65
Check Oil Pressure
65
Remove the Engine
66
Pulley and Timing Belt
66
Disassembly and Inspection
67
Cylinder Cover
67
Crankcase
71
Reinstallation
75
Assemble Piston Connecting Rod
75
Installing the Piston Rings
75
Installing Piston
75
Installing Crankshaft
75
Assemble the Engine
76
About Water
77
Top Cover
77
Disassembly Schematic Diagram
77
Disassembly and Inspection
79
Bottom Cover
79
Disassembly Schematic Diagram
79
Disassembly and Inspection
87
Steering Handle
88
Disassembly Schematic Diagram
88
Disassembly and Inspection
89
Water Unit and Bracket
90
Disassembly Schematic Diagram
91
Disassembly and Inspection of Bracket
100
Disassembly and Inspection of Water Unit
100
Hydraulic Warping Device
101
Disassembly Schematic Diagram
101
Disassemble
102
Manual Warping Device
103
Disassembly Schematic Diagram
103
Disassemble
104
Check the Oil Level
104
Exhaust the Air in the Oil Line of the Hydraulic Warping Device
104
Underwater Part
106
Disassembly Schematic Diagram
106
Disassembly and Inspection
111
Propeller Shaft and Clutch Block
111
Install the Claw Clutch
112
Housing Cover of Underwater Unit
112
Install the Oil Seal and Bearing of the Housing Cover
112
Drive Shaft
113
Shift Cam
113
Gear
113
Forward Gear Bearing
113
Check the Housing of the Underwater Unit
113
Check the Water Pipe
113
Assemble the Housing of the Underwater Unit
113
Install the Underwater Unit
114
Selection of Shim
114
Deviation Value Mark
115
Pinion Shim
116
Forward Gear Shim
116
Reverse Gear Shim
116
Common Faults and Solutions
117
5
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Parsun F40 EFI Specifications
General
Brand
Parsun
Model
F40 EFI
Category
Outboard Motor
Language
English
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