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Disassembly and inspection
1. Remove rubber bulkhead, corrugated sheath and throttle cable sheath.
Remove the ignition lead assembly.
2. Remove the bolts fixing the small cover plate of the bottom cover, remove the small
cover plate of the bottom cover, and remove the square rubber sealing strip.
Remove the retainer of the outlet and the rectangular rubber bulkhead.
3. Remove the top cover locking handle screw, and remove the top cover locking handle
and top cover locking block.
4. Remove the top cover locking handle nylon sleeve A and the top cover locking
handle nylon sleeve B.
5. Remove corrugated washer.
6. Disconnect the throttle control cable and remove the throttle actuator. Remove the
control cable retainer. (Back operation)
Remove the control cable connector A and remove the throttle actuator. Remove the
control cable retainer. (Front operation)
7. Remove the shift lever support, shift lever assembly and brake rocker arm. Remove
the gear spring plate.
8. Check the bottom cover for cracks or damage. Replace it if necessary.
9. Check the top cover locking handle and the top cover locking block for cracking or
damage. Replace it if necessary.
10. Check the corrugated washer and locking handle nylon sleeve A for cracking or
damage. Replace it if necessary.
11. Check whether the throttle actuator is cracked or damaged. Replace it if necessary.
12. Check the shift lever assembly for bending deformation or damage. Replace it if
necessary.
13. For back-operation and electric-start model, check whether the rocker arm of
microswitch is worn; Check the conductivity of the microswitch.
Check whether the steering linkage is bent or deformed. Replace it if necessary.
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