PEUGEOT MOTOR ENGINE - Table of Contents

CONTENTS
Page: 4
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CHARACTERISTICS......................................................................................................................... 5
Engine markings............................................................................................................................................. 5
TIGHTENING TORQUES................................................................................................................. 5
SPECIAL TOOLS ............................................................................................................................... 6
IDENTIFICATION ............................................................................................................................. 7
Differences between the 3 types of assembly ................................................................................................ 7
DISASSEMBLY................................................................................................................................... 8
Fitting the engine to the support and adapter ................................................................................................. 8
To remove the drive pulley - types 1 and 2.................................................................................................... 8
To remove the governor - type 3.................................................................................................................... 9
To remove the clutch pulley assembly........................................................................................................... 9
To remove the magneto flywheel................................................................................................................. 11
To remove the coil assembly and the stator ................................................................................................. 11
To remove the coil assembly plate............................................................................................................... 12
To remove the cylinder head and cylinder/piston ........................................................................................ 13
To remove the inlet manifold and valve....................................................................................................... 13
Opening the casings...................................................................................................................................... 14
To remove the crank assembly..................................................................................................................... 15
To remove the bearings and seals................................................................................................................. 16
RE-ASSEMBLY................................................................................................................................. 17
To fit the bearing and seal in the LH casing................................................................................................. 17
To fit the bearing and seal in the RH casing ................................................................................................ 19
To fit the crank assembly in the LH casing.................................................................................................. 20
Assembling the casings ................................................................................................................................ 21
To assemble the engine bottom end and engine mount................................................................................ 22
To fit the valve and inlet manifold ............................................................................................................... 23
To fit the piston ............................................................................................................................................ 23
To fit the cylinder ......................................................................................................................................... 24
To fit the cylinder head ................................................................................................................................ 24
Type 1 - drive pulley without governor, without kickstart ............................................................ 26
Fitting the non-governor drive pulley (type 1)............................................................................................. 26
Type 2 - drive pulley with governor, without kickstart.................................................................. 28
Fitting the with-governor drive pulley (type 2)............................................................................................ 28
Type 3 - drive pulley with governor, with kickstart ....................................................................... 30
To fit the governor (type 3) .......................................................................................................................... 30
To fit the magneto flywheel ......................................................................................................................... 31
To remove the coil assembly and the stator ................................................................................................. 31
MISCELLANEOUS OPERATIONS ............................................................................................... 33
Drive pulley assembly .................................................................................................................................. 33
Clutch adjustment (with and without governor) types 1 and 2 .................................................................... 34
Changing the starting jaws (with and without governor) types 1 and 2....................................................... 35
To assemble the governor - type 2 ............................................................................................................... 35
Drive pulley assembly .................................................................................................................................. 37
To change clutch shoes................................................................................................................................. 37
To remove the drive pulley sprocket............................................................................................................ 37
To remove and fit a coil ............................................................................................................................... 39
To change the decompressor assembly ........................................................................................................ 40